Sterling BP1018, BP1012 installation manual Problem Possible Causes Possible Remedies

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Problem

 

Possible Causes

 

Possible Remedies

 

 

 

Abrasive material

 

Contact the supplier for special

 

 

 

 

 

knives

 

Rotor Jamming

 

Excessive infeed material

 

Reduce amount of material being

 

 

 

 

 

fed to the machine

 

 

 

Total or partial obstruction of the

 

Remove the screen and clear the

 

 

 

screen holes

 

holes

 

 

 

Insufficient belt tension

 

Check and/or adjust belt tension

 

 

 

Knives worn

 

Replace with new knives

 

 

 

Distance between the knives too

 

Check distance between knives

 

 

 

small or too large

 

 

 

 

 

Screen holes too small

 

Increase screen hole diameter

 

 

 

Failure of air conveying system or

 

Check fan rotation and that pipes

 

 

 

discharge system

 

are not obstructed

 

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Contents BP1000 Series Granulators Page Sterling Warranty Information Sterling Warranty Information Table of Contents Start Up and Operation Table of Figures Viii Safety Considerations Safety GuidelinesPage Safety Procedures Guidelines for Moving the GranulatorClearing a Jammed Cutting Chamber Safety Features Safety Features Fitted On the GranulatorSafety Switch Opening the GranulatorWear protective gloves when exposed to knives Sound EnclosureModel Motor Power Noise Test Method Using This Manual General InformationIntroduction Safety Symbols Used in This Manual DescriptionMain Components of Standard Granulators Optional EquipmentModel Event of Shipping Damage Shipping InformationUnpacking and Inspection If the Shipment is Not CompleteIf the Shipment is Not Correct ReturnsUncrating Your Granulator Especially the Hopper Installation LiftingPositioning the Granulator Electrical Connection Inserting the BinStart-Up Checks Checking the Cutting ChamberChecking Rotation Direction Removing the Screw KnobTest the Interlock Switches Checking Knife PositionChecking the Knife Gap Pre-Operational Checklist Start Up and OperationOperation Never push material into the hopper with handsMaintenance General RecommendationsMonthly Maintenance Operations Drive Belt TensionProper Belt Tension Removal and Replacement of the Screen Belt ReplacementInspection and Adjustment of Knives Removing the ScreenPage Removing and Replacing Bed Knives Inspection of KnivesRemoval and Replacement of Rotating Blades Specifications for Re-sharpening Bed Knives Specifications for Re-sharpening Rotor Knives Bed Knife Specifications7Troubleshooting General ProblemsProblem Possible Causes Possible Remedies Electrical Problems Recommended Spare Parts List Spare PartsCutting Chamber Vertical Cross Section Cutting Chamber Longitudal Cross Section Cutting Chamber Front View Cutting Chamber Rear View Typical Wiring Diagram Contact Information Parts DepartmentService Notes Warranty