Sterling BP1018, BP1012 installation manual Maintenance, General Recommendations

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6

Maintenance

 

 

6-1 General Recommendations

Before carrying out any work on the granulator, carefully read the instructions contained in this manual.

NOTE: Only specialist and competent personnel should carry out this operation.

All maintenance work must be carried out with the granulator switched off and with the power supply disconnected and locked out.

Conduct that is not in accordance with the safety instructions in

Section 1 may pose a threat to both personnel and equipment.

Instructions given in the maintenance procedures should be strictly followed.

Once the maintenance work is completed, before returning the granulator to service, check the following:

Any parts that may have been replaced and/or tools that have been used are removed from the granulator.

All safety equipment is in proper working condition.

Figure 13: Periodic Maintenance Table

 

 

Mechanical Check

Frequency

 

 

Knife clearance and wear

Weekly

 

Rotor knife retaining screws for tightness

Weekly

 

Downstroke bed knife and shield retaining screws for tightness

Weekly

 

Upstroke bed knife retaining screws for tightness

Weekly

 

Screen cradle arm screws for tightness

Weekly

 

Infeed chute & cutting chamber screws for tightness

Monthly

Important!

After the granulator has been used for the first day, adjust the drive belt tension. Correct tension for use should be the minimum at which the belt does not slip.

Check that the pulleys are correctly aligned.

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Contents BP1000 Series Granulators Page Sterling Warranty Information Sterling Warranty Information Table of Contents Start Up and Operation Table of Figures Viii Safety Considerations Safety GuidelinesPage Clearing a Jammed Cutting Chamber Safety ProceduresGuidelines for Moving the Granulator Safety Features Safety Features Fitted On the GranulatorSafety Switch Opening the GranulatorWear protective gloves when exposed to knives Sound EnclosureModel Motor Power Noise Test Method Introduction Using This ManualGeneral Information Safety Symbols Used in This Manual DescriptionMain Components of Standard Granulators Optional EquipmentModel Shipping Information Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CompleteUncrating Your Granulator If the Shipment is Not CorrectReturns Especially the Hopper Positioning the Granulator InstallationLifting Electrical Connection Inserting the BinStart-Up Checks Checking the Cutting ChamberChecking Rotation Direction Removing the Screw KnobTest the Interlock Switches Checking Knife PositionChecking the Knife Gap Pre-Operational Checklist Start Up and OperationOperation Never push material into the hopper with handsMaintenance General RecommendationsProper Belt Tension Monthly Maintenance OperationsDrive Belt Tension Removal and Replacement of the Screen Belt ReplacementInspection and Adjustment of Knives Removing the ScreenPage Removing and Replacing Bed Knives Inspection of KnivesRemoval and Replacement of Rotating Blades Specifications for Re-sharpening Bed Knives Specifications for Re-sharpening Rotor Knives Bed Knife Specifications7Troubleshooting General ProblemsProblem Possible Causes Possible Remedies Electrical Problems Recommended Spare Parts List Spare PartsCutting Chamber Vertical Cross Section Cutting Chamber Longitudal Cross Section Cutting Chamber Front View Cutting Chamber Rear View Typical Wiring Diagram Contact Information Parts DepartmentService Notes Warranty