Raypak 850, 300 Air-Separation/ExpansionTank, Three-WayValves, Domestic Hot Water

Page 14
Air-Separation/Expansion Tank

Air-Separation/Expansion Tank

Fig. 6: Air-Separation/Expansion Tank

All heaters should be equipped with a properly sized expansion tank and air separator fitting as shown in Fig. 6 above.

Three-Way Valves

Three-way valves intended to regulate system water temperatures by reducing flow in the boiler should not be used. Raypak heaters are high-recovery, low-mass heaters which are not subject to thermal shock.

*Maximum 4 times the pipe diameter or 12”, whichever is less.

Fig. 7: Single Heater — Low-Temperature (Heat Pump)

Application with Primary/Secondary Piping

*Maximum 4 times the pipe diameter or 12”, whichever is less.

Fig. 8: Dual Heaters (Reverse/Return)

with Primary/Secondary Piping

Domestic Hot Water

When designing the water piping system for domestic hot water applications, water hardness should be con- sidered. Table H indicates the suggested flow rates for soft and medium water. Hard water must be softened for direct heating with the XFyre. Water hardness is expressed in grains per gallon.

 

Model

 

20°F ∆T

 

30°F ∆T

40°F ∆T

 

Min. Flow

 

Max. Flow

 

 

 

 

 

 

 

 

No.

 

gpm

∆P (ft)

 

gpm

 

∆P (ft)

gpm

 

∆P (ft)

gpm

 

∆P (ft)

 

∆T

gpm

 

∆P (ft)

 

∆T

 

 

 

 

 

 

 

 

 

 

300

 

28

17

 

19

 

8

14

 

5

14

 

5

 

40

36

 

27

 

17

 

500

 

47

16

 

31

 

7

24

 

4

24

 

4

 

40

56

 

24

 

18

 

850

 

80

40

 

53

 

17

40

 

10

40

 

10

 

40

80

 

40

 

20

 

Notes: Basis

 

for minimum flow is

 

∆T . Basis

 

for maximum

flow is

 

gpm.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table G: Heater Rates of Flow and Pressure Drops

 

 

 

 

 

 

14

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Contents INSTALLATION & OPERATING INSTRUCTIONS WHAT TO DO IF YOU SMELL GASDo not try to light any appliance Models 300, 500 & Types H & WPage GENERAL SAFETY INSTALLATION CONTENTSBEFORE INSTALLATION WIRING DIAGRAM START-UPWARNINGS Pay Attention to These TermsProduct Receipt BEFORE INSTALLATIONInstallations at Elevation Model IdentificationComponent Locations General InformationGENERAL SAFETY Time/Temperature Relationships in ScaldsIndoor Installations INSTALLATIONInstallation Codes Outdoor InstallationsCombustion and Ventilation Air Indoor UnitsTable F Vent/Air Inlet Termination Clearances U.S. Installations1Canadian Installations2 Combustion Air Filter U.S. InstallationsConventional Combustion Air Supply Direct VentGeneral Canadian InstallationsWater Piping Temperature & Pressure Gauge Relief Valve Installation and PipingHydronic Heating Hydrostatic TestDomestic Hot Water Air-Separation/ExpansionTankThree-WayValves Potable Water and Space Heating Gas Supply Pressure Gas Supply ConnectionGas Supply Electrical Power Connections Field-ConnectedControllers Check the Power SourceMaking the Electrical Connections Field Wiring Connections Wiring the ThermostatWiring the Cascade System Communication Bus Wiring the Outdoor SensorWiring the Indirect Sensor 3.Create a hole to route the communication cables through where the dimples are in the side of the cabinet see Fig. 15, or route the wires to the rear junction box and out of the cabinet Cascade Master Pump and Sensor Wiring General Cascade Follower Pump and Sensor WiringVenting Configuration Support of Vent StackVent Terminal Location CombustionVertical Venting Category Venting Installation TipsVenting Configurations Combustion Model No Volume ofCommon Venting Vent SizeFig. 21 Typical Common Venting Horizontal Through-the-WallDirectVenting Category Fig. 22 Horizontal Through-the-WallVentingModel No InstallationTermination Approved IntakesDirect Vent-Vertical Outdoor Installation Freeze ProtectionControls High Limit - Manual ResetHigh Limit - Auto Reset Optional Ignition Control FunctionsBlocked Vent Switch Flow SwitchHigh & Low Gas Pressure Switches Optional Low Water Cut-OffOptionalBlocked Condensate Drain Sensor Adjusting the XFyre SetpointOperating Instructions User MenuService Mode Status MenuStatus Menu 1 Items Status Menu 2 Items Installer Menu Items continued Installer Menu WIRING DIAGRAM Pre Start-up For Your SafetySTART-UP Pre Start-upCheckBlower Check PreparationStart-Up Finishing Safety InspectionManifold Check Follow-UpPost Start-UpCheck OPERATIONLighting Instructions Heater Errors TROUBLESHOOTINGXFyre Error Codes Heater FaultsXFyre Fault Text Remedy FLUE / GAS PRESS F01Resistance ohms Sensor Resistance ValuesTemperature Sensors OutdoorPreventive Maintenance Schedule MAINTENANCESuggested Minimum Maintenance Schedule DailyAnnually WeeklySemi-Annually As RequiredCombustion Chamber Coil Cleaning Instructions NIOSH stated First AidAPPENDIX Inside Air Contamination248 CMR 5.082a1 through MODELS LIMITED PARTS WARRANTY XFYRE - TYPE H and WHEAT EXCHANGER WARRANTY SCOPENominal Factory Recommended Settings START-UPCHECKLIST FOR THE XFYREEMISSIONS SETTINGS AND TEST INFORMATION GAS SUPPLY DATA
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300, 850 specifications

Raypak is a renowned name in the heating industry, particularly known for its high-quality pool and spa heaters. Among their extensive product line, the Raypak 850, 500, 300, 400, and 700 models stand out for their reliability, efficiency, and cutting-edge technologies. Each model is designed to cater to different needs and applications while maintaining Raypak’s commitment to performance.

The Raypak 850 is designed for larger commercial pools or residential setups requiring high output. With a powerful heat exchanger made from copper and bronze, it ensures superior heat transfer and longevity. Its digital control system provides precise temperature regulation, enhancing user experience. Moreover, it features a durable construction with weather-resistant materials, ensuring lasting performance in various environments.

The Raypak 500 model offers a balance between efficiency and compactness. It features eco-friendly technology that reduces energy consumption without sacrificing performance. The integrated thermostat allows users to maintain consistent water temperatures, making it ideal for residential pools. This model is well-regarded for its user-friendly digital display, simplifying operation and monitoring.

For those needing a more moderate capacity, the Raypak 300 is an efficient choice. It combines robust engineering with an easy-to-use interface. Its advanced ignition system improves reliability while minimizing energy waste. The Raypak 300’s compact design allows for easy installation in various spaces, making it an excellent option for smaller pools.

The Raypak 400 heats water quickly and efficiently, making it suitable for both residential pools and spas. It features a high-capacity heating system that ensures optimal performance. With a clear LED display, users can easily monitor their settings, while the integrated diagnostics provide real-time feedback for maintenance and troubleshooting.

Lastly, the Raypak 700 model is known for its versatility and robust performance. It is equipped with advanced safety features, including a high limit switch and water flow detection mechanism, to ensure safe operation. The model's energy-efficient design enhances its eco-friendliness, making it a popular choice among environmentally conscious users.

Collectively, these Raypak models exemplify superior engineering, performance, and user-friendliness. Their innovative features ensure that they meet the varied demands of pool owners while providing reliable heating solutions for leisure and relaxation. Whether for commercial or residential use, the Raypak 850, 500, 300, 400, and 700 offer unmatched quality and efficiency.