Raypak 300, 850 Troubleshooting, To Turn Off Gas To Appliance, XFyre Error Codes, Heater Errors

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To Turn Off Gas To Appliance

To Turn Off Gas To Appliance

1.Shut off manual gas valve field installed near gas inlet connection on back of boiler.

2.Set the thermostat to lowest setting.

3.Turn off all electrical power to the appliance if serv- ice is to be performed.

TROUBLESHOOTING

XFyre Error Codes

If any of the sensors detect an abnormal condition or an internal component fails during the operation of the XFyre, the display may show an error code. This code may either be the result of a temporary condition in which case the display will revert to its normal readout when the condition is corrected, or it may be the result of a condition that the controller has evaluated as not safe to restart the unit. In this case, the unit control will be locked out, requiring the maintenance person to manually reset the control by pressing the ESC/RESET key for more than 1 second. Typically, if the display has a code beginning with F followed by 2 numbers the XFyre is locked out. If the display has a 3 letter code it is the result of a temporary condition.

Heater Errors

When an error condition occurs, the controller will dis- play an error code on the display module. These error codes and several suggested corrective actions are included in the XFyre Fault Text section on the follow- ing page.

Heater Faults

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1.When a fault condition occurs, the controller will illuminate the red “fault” indication light and display a fault code in the format. The alarm output will also be activated. Most fault conditions will also cause the boiler pump to run in an attempt to cool the unit.

2.Note the fault text and refer to the XFyre Fault Text section for an explanation of the fault along with several suggestions for corrective actions.

3.Press the ESC/RESET key to clear the fault and resume operation. Be sure to observe the opera- tion of the unit for a period of time to ensure correct operation and no reoccurrence of fault codes.

DANGER: When servicing or replacing components that are in direct contact with the water, be certain that:

• There is no pressure in the boiler. (Pull the release on the relief valve. Do not depend on the pressure gauge reading).

• The boiler water is not hot.

• The electrical power is off.

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Contents Do not try to light any appliance WHAT TO DO IF YOU SMELL GASINSTALLATION & OPERATING INSTRUCTIONS Models 300, 500 & Types H & WPage BEFORE INSTALLATION CONTENTSGENERAL SAFETY INSTALLATION WIRING DIAGRAM START-UPPay Attention to These Terms WARNINGSInstallations at Elevation BEFORE INSTALLATIONProduct Receipt Model IdentificationGeneral Information Component LocationsTime/Temperature Relationships in Scalds GENERAL SAFETYInstallation Codes INSTALLATIONIndoor Installations Outdoor InstallationsIndoor Units Combustion and Ventilation AirU.S. Installations1 Canadian Installations2Table F Vent/Air Inlet Termination Clearances Conventional Combustion Air Supply U.S. InstallationsCombustion Air Filter Direct VentCanadian Installations Water PipingGeneral Hydronic Heating Relief Valve Installation and PipingTemperature & Pressure Gauge Hydrostatic TestAir-Separation/ExpansionTank Three-WayValvesDomestic Hot Water Potable Water and Space Heating Gas Supply Connection Gas SupplyGas Supply Pressure Electrical Power Connections Check the Power Source Making the Electrical ConnectionsField-ConnectedControllers Wiring the Thermostat Field Wiring ConnectionsWiring the Outdoor Sensor Wiring the Indirect SensorWiring the Cascade System Communication Bus 3.Create a hole to route the communication cables through where the dimples are in the side of the cabinet see Fig. 15, or route the wires to the rear junction box and out of the cabinet Cascade Master Pump and Sensor Wiring Cascade Follower Pump and Sensor Wiring VentingGeneral Vent Terminal Location Support of Vent StackConfiguration CombustionVenting Installation Tips Venting ConfigurationsVertical Venting Category Combustion Common Venting Volume ofModel No Vent SizeVenting Category Horizontal Through-the-WallDirectFig. 21 Typical Common Venting Fig. 22 Horizontal Through-the-WallVentingTermination InstallationModel No Approved IntakesDirect Vent-Vertical Freeze Protection Outdoor InstallationHigh Limit - Auto Reset Optional High Limit - Manual ResetControls Ignition Control FunctionsHigh & Low Gas Pressure Switches Optional Flow SwitchBlocked Vent Switch Low Water Cut-OffOptionalOperating Instructions Adjusting the XFyre SetpointBlocked Condensate Drain Sensor User MenuStatus Menu Service ModeStatus Menu 1 Items Status Menu 2 Items Installer Menu Items continued Installer Menu WIRING DIAGRAM START-UP For Your SafetyPre Start-up Pre Start-upCheckPreparation Start-UpBlower Check Manifold Check Safety InspectionFinishing Follow-UpOPERATION Lighting InstructionsPost Start-UpCheck XFyre Error Codes TROUBLESHOOTINGHeater Errors Heater FaultsXFyre Fault Text FLUE / GAS PRESS F01 RemedyTemperature Sensors Sensor Resistance ValuesResistance ohms OutdoorSuggested Minimum Maintenance Schedule MAINTENANCEPreventive Maintenance Schedule DailySemi-Annually WeeklyAnnually As RequiredNIOSH stated First Aid Combustion Chamber Coil Cleaning InstructionsInside Air Contamination APPENDIX248 CMR 5.082a1 through HEAT EXCHANGER WARRANTY LIMITED PARTS WARRANTY XFYRE - TYPE H and WMODELS SCOPEEMISSIONS SETTINGS AND TEST INFORMATION START-UPCHECKLIST FOR THE XFYRENominal Factory Recommended Settings GAS SUPPLY DATA
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300, 850 specifications

Raypak is a renowned name in the heating industry, particularly known for its high-quality pool and spa heaters. Among their extensive product line, the Raypak 850, 500, 300, 400, and 700 models stand out for their reliability, efficiency, and cutting-edge technologies. Each model is designed to cater to different needs and applications while maintaining Raypak’s commitment to performance.

The Raypak 850 is designed for larger commercial pools or residential setups requiring high output. With a powerful heat exchanger made from copper and bronze, it ensures superior heat transfer and longevity. Its digital control system provides precise temperature regulation, enhancing user experience. Moreover, it features a durable construction with weather-resistant materials, ensuring lasting performance in various environments.

The Raypak 500 model offers a balance between efficiency and compactness. It features eco-friendly technology that reduces energy consumption without sacrificing performance. The integrated thermostat allows users to maintain consistent water temperatures, making it ideal for residential pools. This model is well-regarded for its user-friendly digital display, simplifying operation and monitoring.

For those needing a more moderate capacity, the Raypak 300 is an efficient choice. It combines robust engineering with an easy-to-use interface. Its advanced ignition system improves reliability while minimizing energy waste. The Raypak 300’s compact design allows for easy installation in various spaces, making it an excellent option for smaller pools.

The Raypak 400 heats water quickly and efficiently, making it suitable for both residential pools and spas. It features a high-capacity heating system that ensures optimal performance. With a clear LED display, users can easily monitor their settings, while the integrated diagnostics provide real-time feedback for maintenance and troubleshooting.

Lastly, the Raypak 700 model is known for its versatility and robust performance. It is equipped with advanced safety features, including a high limit switch and water flow detection mechanism, to ensure safe operation. The model's energy-efficient design enhances its eco-friendliness, making it a popular choice among environmentally conscious users.

Collectively, these Raypak models exemplify superior engineering, performance, and user-friendliness. Their innovative features ensure that they meet the varied demands of pool owners while providing reliable heating solutions for leisure and relaxation. Whether for commercial or residential use, the Raypak 850, 500, 300, 400, and 700 offer unmatched quality and efficiency.
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