Raypak 850, 300 Controls, Ignition Control Functions, High Limit - Manual Reset

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Controls

Controls

WARNING: Installation, adjustment and service of controls, including timing of various operating func- tions, must be performed by a qualified installer, service agency or the gas supplier. Failure to do so may result in control damage, malfunction, property damage, personal injury, or death.

WARNING: Turn off the power to the boiler before installation, adjustment or service of any controls. Failure to do so may result in board damage, malfunction, property damage, personal injury, or death.

CAUTION: This appliance has provisions to be connected to more than one supply source. To reduce the risk of electric shock, disconnect all such connections before servicing.

CAUTION: Risk of electric shock: More than one disconnect switch may be required to de-energize the equipment before servicing.

Ignition Control Functions

When there is a call for heat, the combustion air blow- er starts to purge air from the combustion chamber. After the pre-purge, the igniter is energized. The stan- dard ignition module will lock out after failing to light four times or after losing flame three times during a single heat demand. To reset it, press and release the ESC/RESET button located on the user interface. The control will automatically reset after 1 hour. When in lock out, the control will run the blower for a 1 minute purge cycle. Turning off the power to the heater

WILL NOT reset the ignition module.

The optional single-try ignition module will attempt to light only one time before locking out. To reset it, press the ESC/RESET button on the user interface.

NOTE: Each ignition module is specific to a single model size. Care should be taken not to use a mod- ule intended for a different model size.

High Limit — Manual Reset

This boiler is equipped with a fixed-setting manual re- set high limit temperature device as standard or it may have an optional adjustable setting manual reset high temperature device.

The fixed-setting manual-reset high limit is located on the outlet pipe of the heat exchanger on the left side of the boiler (accessible through the front door for reset as necessary).

Fig. 26: High Limit (Manual Reset)

High Limit — Auto Reset (Optional)

This heater is equipped with a fixed auto-reset high limit temperature device.

The optional auto reset high limit is located on the heat exchanger header, near the outlet.

Fig. 27: High Limit (Auto Reset)

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Contents WHAT TO DO IF YOU SMELL GAS Do not try to light any applianceINSTALLATION & OPERATING INSTRUCTIONS Models 300, 500 & Types H & WPage CONTENTS BEFORE INSTALLATIONGENERAL SAFETY INSTALLATION WIRING DIAGRAM START-UPWARNINGS Pay Attention to These TermsBEFORE INSTALLATION Installations at ElevationProduct Receipt Model IdentificationComponent Locations General InformationGENERAL SAFETY Time/Temperature Relationships in ScaldsINSTALLATION Installation CodesIndoor Installations Outdoor InstallationsCombustion and Ventilation Air Indoor UnitsTable F Vent/Air Inlet Termination Clearances U.S. Installations1Canadian Installations2 U.S. Installations Conventional Combustion Air SupplyCombustion Air Filter Direct VentGeneral Canadian InstallationsWater Piping Relief Valve Installation and Piping Hydronic HeatingTemperature & Pressure Gauge Hydrostatic TestDomestic Hot Water Air-Separation/ExpansionTankThree-WayValves Potable Water and Space Heating Gas Supply Pressure Gas Supply ConnectionGas Supply Electrical Power Connections Field-ConnectedControllers Check the Power SourceMaking the Electrical Connections Field Wiring Connections Wiring the ThermostatWiring the Cascade System Communication Bus Wiring the Outdoor SensorWiring the Indirect Sensor 3.Create a hole to route the communication cables through where the dimples are in the side of the cabinet see Fig. 15, or route the wires to the rear junction box and out of the cabinet Cascade Master Pump and Sensor Wiring General Cascade Follower Pump and Sensor WiringVenting Support of Vent Stack Vent Terminal LocationConfiguration CombustionVertical Venting Category Venting Installation TipsVenting Configurations Combustion Volume of Common VentingModel No Vent SizeHorizontal Through-the-WallDirect Venting CategoryFig. 21 Typical Common Venting Fig. 22 Horizontal Through-the-WallVentingInstallation TerminationModel No Approved IntakesDirect Vent-Vertical Outdoor Installation Freeze ProtectionHigh Limit - Manual Reset High Limit - Auto Reset OptionalControls Ignition Control FunctionsFlow Switch High & Low Gas Pressure Switches OptionalBlocked Vent Switch Low Water Cut-OffOptionalAdjusting the XFyre Setpoint Operating InstructionsBlocked Condensate Drain Sensor User MenuService Mode Status MenuStatus Menu 1 Items Status Menu 2 Items Installer Menu Items continued Installer Menu WIRING DIAGRAM For Your Safety START-UPPre Start-up Pre Start-upCheckBlower Check PreparationStart-Up Safety Inspection Manifold CheckFinishing Follow-UpPost Start-UpCheck OPERATIONLighting Instructions TROUBLESHOOTING XFyre Error CodesHeater Errors Heater FaultsXFyre Fault Text Remedy FLUE / GAS PRESS F01Sensor Resistance Values Temperature SensorsResistance ohms OutdoorMAINTENANCE Suggested Minimum Maintenance SchedulePreventive Maintenance Schedule DailyWeekly Semi-AnnuallyAnnually As RequiredCombustion Chamber Coil Cleaning Instructions NIOSH stated First AidAPPENDIX Inside Air Contamination248 CMR 5.082a1 through LIMITED PARTS WARRANTY XFYRE - TYPE H and W HEAT EXCHANGER WARRANTYMODELS SCOPESTART-UPCHECKLIST FOR THE XFYRE EMISSIONS SETTINGS AND TEST INFORMATIONNominal Factory Recommended Settings GAS SUPPLY DATA
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300, 850 specifications

Raypak is a renowned name in the heating industry, particularly known for its high-quality pool and spa heaters. Among their extensive product line, the Raypak 850, 500, 300, 400, and 700 models stand out for their reliability, efficiency, and cutting-edge technologies. Each model is designed to cater to different needs and applications while maintaining Raypak’s commitment to performance.

The Raypak 850 is designed for larger commercial pools or residential setups requiring high output. With a powerful heat exchanger made from copper and bronze, it ensures superior heat transfer and longevity. Its digital control system provides precise temperature regulation, enhancing user experience. Moreover, it features a durable construction with weather-resistant materials, ensuring lasting performance in various environments.

The Raypak 500 model offers a balance between efficiency and compactness. It features eco-friendly technology that reduces energy consumption without sacrificing performance. The integrated thermostat allows users to maintain consistent water temperatures, making it ideal for residential pools. This model is well-regarded for its user-friendly digital display, simplifying operation and monitoring.

For those needing a more moderate capacity, the Raypak 300 is an efficient choice. It combines robust engineering with an easy-to-use interface. Its advanced ignition system improves reliability while minimizing energy waste. The Raypak 300’s compact design allows for easy installation in various spaces, making it an excellent option for smaller pools.

The Raypak 400 heats water quickly and efficiently, making it suitable for both residential pools and spas. It features a high-capacity heating system that ensures optimal performance. With a clear LED display, users can easily monitor their settings, while the integrated diagnostics provide real-time feedback for maintenance and troubleshooting.

Lastly, the Raypak 700 model is known for its versatility and robust performance. It is equipped with advanced safety features, including a high limit switch and water flow detection mechanism, to ensure safe operation. The model's energy-efficient design enhances its eco-friendliness, making it a popular choice among environmentally conscious users.

Collectively, these Raypak models exemplify superior engineering, performance, and user-friendliness. Their innovative features ensure that they meet the varied demands of pool owners while providing reliable heating solutions for leisure and relaxation. Whether for commercial or residential use, the Raypak 850, 500, 300, 400, and 700 offer unmatched quality and efficiency.
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