Raypak 850, 300 Installation Codes, Equipment Base, Clearances, Indoor Installations

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INSTALLATION

INSTALLATION

Installation Codes

Installations must follow these codes:

Local, state, provincial, and national codes, laws, regulations and ordinances

National Fuel Gas Code, ANSI Z223.1/NFPA 54 – latest edition (NFGC)

National Electrical Code, ANSI/NFPA 70 - latest edition (NEC)

Standard for Controls and Safety Devices for Automatically Fired Boilers, ANSI/ASME CSD-1, (CSD-1) when required

For Canada only: CAN/CSA B149 Natural Gas and Propane Installation Code and CSA C22.1 C.E.C. Part 1 (C22.1)

Equipment Base

The heater must be mounted on a level, structurally sound surface. The heater is approved for installation on a combustible surface but must NEVER be installed on carpeting. Gas-fueled equipment installed in enclosed parking garages must be located at least 18 in. above the floor.

CAUTION: The boiler must be level to allow condensate to drain properly from the heat exchanger.

CAUTION: This boiler should be located in an area where water leakage will not result in damage to the area adjacent to the appliances or to the structure. When such locations cannot be avoided, it is recommended that a suitable catch pan, adequately drained, be installed under the appliance. The pan must not restrict air flow.

In addition, the heater shall be installed such that the gas ignition system components are protected from water (dripping, spraying, rain, etc.) during appliance operation or service (circulator replacement, control replacement, etc.).

If the heater needs to be secured to the ground, use the holes in the anchoring legs on the heater.

Clearances

Indoor Installations

Heater

Min. Clearances

Recommended

from Combustible

Service

Side

Surfaces

Clearances

Floor*

0”

0”

Rear

24”

24”

Right Side

0”

0”

Left Side

0”

0”

Top

12”

24”

Front

Open

24”

Vent

1”

1”

*DO NOT install on carpeting.

Table D: Clearances — Indoor Installations

When installed according to the listed minimum clear- ances from combustible construction, these heaters can be serviced without removing permanent structur- al construction around the heater. However, for ease of servicing, we recommend a clearance of at least 24 in. in front, at least 24 in. on the rear and 24 in. above the top of the heater. This will allow the heater to be serviced in its installed location without movement or removal of the heater.

Service clearances less than the minimum may require removal of the heater to service either the heat exchanger or the burner components. In either case, the heater must be installed in a manner that will enable the heater to be serviced without removing any structure around the heater.

Outdoor Installations

These heaters are design-certified for outdoor installa- tion. Heaters must not be installed under an overhang unless clearances are in accordance with local instal- lation codes and the requirements of the gas supplier. Three sides must be open in the area under the over- hang. Roof water drainage must be diverted away from heaters installed under overhangs.

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Contents WHAT TO DO IF YOU SMELL GAS Do not try to light any applianceINSTALLATION & OPERATING INSTRUCTIONS Models 300, 500 & Types H & WPage CONTENTS BEFORE INSTALLATIONGENERAL SAFETY INSTALLATION WIRING DIAGRAM START-UPWARNINGS Pay Attention to These TermsBEFORE INSTALLATION Installations at ElevationProduct Receipt Model IdentificationComponent Locations General InformationGENERAL SAFETY Time/Temperature Relationships in ScaldsINSTALLATION Installation CodesIndoor Installations Outdoor InstallationsCombustion and Ventilation Air Indoor UnitsTable F Vent/Air Inlet Termination Clearances U.S. Installations1Canadian Installations2 U.S. Installations Conventional Combustion Air SupplyCombustion Air Filter Direct VentGeneral Canadian InstallationsWater Piping Relief Valve Installation and Piping Hydronic HeatingTemperature & Pressure Gauge Hydrostatic TestDomestic Hot Water Air-Separation/ExpansionTankThree-WayValves Potable Water and Space Heating Gas Supply Pressure Gas Supply ConnectionGas Supply Electrical Power Connections Field-ConnectedControllers Check the Power SourceMaking the Electrical Connections Field Wiring Connections Wiring the ThermostatWiring the Cascade System Communication Bus Wiring the Outdoor SensorWiring the Indirect Sensor 3.Create a hole to route the communication cables through where the dimples are in the side of the cabinet see Fig. 15, or route the wires to the rear junction box and out of the cabinet Cascade Master Pump and Sensor Wiring General Cascade Follower Pump and Sensor WiringVenting Support of Vent Stack Vent Terminal LocationConfiguration CombustionVertical Venting Category Venting Installation TipsVenting Configurations Combustion Volume of Common VentingModel No Vent SizeHorizontal Through-the-WallDirect Venting CategoryFig. 21 Typical Common Venting Fig. 22 Horizontal Through-the-WallVentingInstallation TerminationModel No Approved IntakesDirect Vent-Vertical Outdoor Installation Freeze ProtectionHigh Limit - Manual Reset High Limit - Auto Reset OptionalControls Ignition Control FunctionsFlow Switch High & Low Gas Pressure Switches OptionalBlocked Vent Switch Low Water Cut-OffOptionalAdjusting the XFyre Setpoint Operating InstructionsBlocked Condensate Drain Sensor User MenuService Mode Status MenuStatus Menu 1 Items Status Menu 2 Items Installer Menu Items continued Installer Menu WIRING DIAGRAM For Your Safety START-UPPre Start-up Pre Start-upCheckBlower Check PreparationStart-Up Safety Inspection Manifold CheckFinishing Follow-UpPost Start-UpCheck OPERATIONLighting Instructions TROUBLESHOOTING XFyre Error CodesHeater Errors Heater FaultsXFyre Fault Text Remedy FLUE / GAS PRESS F01Sensor Resistance Values Temperature SensorsResistance ohms OutdoorMAINTENANCE Suggested Minimum Maintenance SchedulePreventive Maintenance Schedule DailyWeekly Semi-AnnuallyAnnually As RequiredCombustion Chamber Coil Cleaning Instructions NIOSH stated First AidAPPENDIX Inside Air Contamination248 CMR 5.082a1 through LIMITED PARTS WARRANTY XFYRE - TYPE H and W HEAT EXCHANGER WARRANTYMODELS SCOPESTART-UPCHECKLIST FOR THE XFYRE EMISSIONS SETTINGS AND TEST INFORMATIONNominal Factory Recommended Settings GAS SUPPLY DATA
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300, 850 specifications

Raypak is a renowned name in the heating industry, particularly known for its high-quality pool and spa heaters. Among their extensive product line, the Raypak 850, 500, 300, 400, and 700 models stand out for their reliability, efficiency, and cutting-edge technologies. Each model is designed to cater to different needs and applications while maintaining Raypak’s commitment to performance.

The Raypak 850 is designed for larger commercial pools or residential setups requiring high output. With a powerful heat exchanger made from copper and bronze, it ensures superior heat transfer and longevity. Its digital control system provides precise temperature regulation, enhancing user experience. Moreover, it features a durable construction with weather-resistant materials, ensuring lasting performance in various environments.

The Raypak 500 model offers a balance between efficiency and compactness. It features eco-friendly technology that reduces energy consumption without sacrificing performance. The integrated thermostat allows users to maintain consistent water temperatures, making it ideal for residential pools. This model is well-regarded for its user-friendly digital display, simplifying operation and monitoring.

For those needing a more moderate capacity, the Raypak 300 is an efficient choice. It combines robust engineering with an easy-to-use interface. Its advanced ignition system improves reliability while minimizing energy waste. The Raypak 300’s compact design allows for easy installation in various spaces, making it an excellent option for smaller pools.

The Raypak 400 heats water quickly and efficiently, making it suitable for both residential pools and spas. It features a high-capacity heating system that ensures optimal performance. With a clear LED display, users can easily monitor their settings, while the integrated diagnostics provide real-time feedback for maintenance and troubleshooting.

Lastly, the Raypak 700 model is known for its versatility and robust performance. It is equipped with advanced safety features, including a high limit switch and water flow detection mechanism, to ensure safe operation. The model's energy-efficient design enhances its eco-friendliness, making it a popular choice among environmentally conscious users.

Collectively, these Raypak models exemplify superior engineering, performance, and user-friendliness. Their innovative features ensure that they meet the varied demands of pool owners while providing reliable heating solutions for leisure and relaxation. Whether for commercial or residential use, the Raypak 850, 500, 300, 400, and 700 offer unmatched quality and efficiency.