Raypak 300, 850 operating instructions Potable Water and Space Heating

Page 15
Potable Water and Space Heating

Fig. 9: Single Domestic Hot Water Heater and Storage

Tank

NOTE: If local codes require a vacuum relief valve, acquire one locally and install per valve manufacturer’s instructions.

Potable Water and Space Heating

CAUTION: When this heater is used for both potable water and space heating, observe the following to ensure proper operation.

1.All piping materials and components connected to the water heater for the space heating application shall be suitable for use with potable water.

2.Toxic chemicals, such as used for boiler treatment, shall not be introduced into the potable water used for space heating.

3.If the heater will be used to supply potable water, it shall not be connected to any heating system or components previously used with a non-potable water heating appliance.

4.When the system requires water for space heating at temperatures higher than 140°F (60°C), a means such as a mixing valve shall be installed to temper the water in order to reduce scald hazard potential.

Fig. 10: Multiple Boilers — Reverse Return,

Primary/Secondary Piping with Indirect DHW

Model

 

Soft (0–4 grains per gallon)

Medium (5–15 grains per gallon)

No.

∆T

gpm

∆P

MTS

SHL

∆T

gpm

∆P

MTS

SHL

300

30

19

8

1.5

10

20

28

17

1.5

20

500

30

31

7

2

8

20

47

16

2

18

850

30

53

17

2

20

20

80

40

2

46

∆T = Temperature rise, °F.

∆P = Pressure drop through heat exchanger, ft.

SHL = System head loss, ft (based on heater and tank placed no more than 5 ft apart and equivalent length of 25 ft of tubing). gpm = Gallons per minute, flow rate.

MTS = Minimum tubing size.

CAUTION: For scale free operation with Medium water (5–15 grains per gallon of total hardness), the operating control must NOT be set higher than 130°F. For higher than 130°F operation, or Hard water (>16 grains per gallon of total hardness), a water sof- tener/treatment system must be utilized.

Table H: Domestic Water Heater Flow Rate Requirements

15

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Contents Models 300, 500 & Types H & W WHAT TO DO IF YOU SMELL GASDo not try to light any appliance INSTALLATION & OPERATING INSTRUCTIONSPage WIRING DIAGRAM START-UP CONTENTSBEFORE INSTALLATION GENERAL SAFETY INSTALLATIONPay Attention to These Terms WARNINGSModel Identification BEFORE INSTALLATIONInstallations at Elevation Product ReceiptGeneral Information Component LocationsTime/Temperature Relationships in Scalds GENERAL SAFETYOutdoor Installations INSTALLATIONInstallation Codes Indoor InstallationsIndoor Units Combustion and Ventilation AirU.S. Installations1 Canadian Installations2Table F Vent/Air Inlet Termination Clearances Direct Vent U.S. InstallationsConventional Combustion Air Supply Combustion Air FilterCanadian Installations Water PipingGeneral Hydrostatic Test Relief Valve Installation and PipingHydronic Heating Temperature & Pressure GaugeAir-Separation/ExpansionTank Three-WayValvesDomestic Hot Water Potable Water and Space Heating Gas Supply Connection Gas SupplyGas Supply Pressure Electrical Power Connections Check the Power Source Making the Electrical ConnectionsField-ConnectedControllers Wiring the Thermostat Field Wiring ConnectionsWiring the Outdoor Sensor Wiring the Indirect SensorWiring the Cascade System Communication Bus 3.Create a hole to route the communication cables through where the dimples are in the side of the cabinet see Fig. 15, or route the wires to the rear junction box and out of the cabinet Cascade Master Pump and Sensor Wiring Cascade Follower Pump and Sensor Wiring VentingGeneral Combustion Support of Vent StackVent Terminal Location ConfigurationVenting Installation Tips Venting ConfigurationsVertical Venting Category Combustion Vent Size Volume ofCommon Venting Model NoFig. 22 Horizontal Through-the-WallVenting Horizontal Through-the-WallDirectVenting Category Fig. 21 Typical Common VentingApproved Intakes InstallationTermination Model NoDirect Vent-Vertical Freeze Protection Outdoor InstallationIgnition Control Functions High Limit - Manual ResetHigh Limit - Auto Reset Optional ControlsLow Water Cut-OffOptional Flow SwitchHigh & Low Gas Pressure Switches Optional Blocked Vent SwitchUser Menu Adjusting the XFyre SetpointOperating Instructions Blocked Condensate Drain SensorStatus Menu Service ModeStatus Menu 1 Items Status Menu 2 Items Installer Menu Items continued Installer Menu WIRING DIAGRAM Pre Start-upCheck For Your SafetySTART-UP Pre Start-upPreparation Start-UpBlower Check Follow-Up Safety InspectionManifold Check FinishingOPERATION Lighting InstructionsPost Start-UpCheck Heater Faults TROUBLESHOOTINGXFyre Error Codes Heater ErrorsXFyre Fault Text FLUE / GAS PRESS F01 RemedyOutdoor Sensor Resistance ValuesTemperature Sensors Resistance ohmsDaily MAINTENANCESuggested Minimum Maintenance Schedule Preventive Maintenance ScheduleAs Required WeeklySemi-Annually AnnuallyNIOSH stated First Aid Combustion Chamber Coil Cleaning InstructionsInside Air Contamination APPENDIX248 CMR 5.082a1 through SCOPE LIMITED PARTS WARRANTY XFYRE - TYPE H and WHEAT EXCHANGER WARRANTY MODELSGAS SUPPLY DATA START-UPCHECKLIST FOR THE XFYREEMISSIONS SETTINGS AND TEST INFORMATION Nominal Factory Recommended Settings
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300, 850 specifications

Raypak is a renowned name in the heating industry, particularly known for its high-quality pool and spa heaters. Among their extensive product line, the Raypak 850, 500, 300, 400, and 700 models stand out for their reliability, efficiency, and cutting-edge technologies. Each model is designed to cater to different needs and applications while maintaining Raypak’s commitment to performance.

The Raypak 850 is designed for larger commercial pools or residential setups requiring high output. With a powerful heat exchanger made from copper and bronze, it ensures superior heat transfer and longevity. Its digital control system provides precise temperature regulation, enhancing user experience. Moreover, it features a durable construction with weather-resistant materials, ensuring lasting performance in various environments.

The Raypak 500 model offers a balance between efficiency and compactness. It features eco-friendly technology that reduces energy consumption without sacrificing performance. The integrated thermostat allows users to maintain consistent water temperatures, making it ideal for residential pools. This model is well-regarded for its user-friendly digital display, simplifying operation and monitoring.

For those needing a more moderate capacity, the Raypak 300 is an efficient choice. It combines robust engineering with an easy-to-use interface. Its advanced ignition system improves reliability while minimizing energy waste. The Raypak 300’s compact design allows for easy installation in various spaces, making it an excellent option for smaller pools.

The Raypak 400 heats water quickly and efficiently, making it suitable for both residential pools and spas. It features a high-capacity heating system that ensures optimal performance. With a clear LED display, users can easily monitor their settings, while the integrated diagnostics provide real-time feedback for maintenance and troubleshooting.

Lastly, the Raypak 700 model is known for its versatility and robust performance. It is equipped with advanced safety features, including a high limit switch and water flow detection mechanism, to ensure safe operation. The model's energy-efficient design enhances its eco-friendliness, making it a popular choice among environmentally conscious users.

Collectively, these Raypak models exemplify superior engineering, performance, and user-friendliness. Their innovative features ensure that they meet the varied demands of pool owners while providing reliable heating solutions for leisure and relaxation. Whether for commercial or residential use, the Raypak 850, 500, 300, 400, and 700 offer unmatched quality and efficiency.