Raypak 300, 850 operating instructions Field Wiring Connections, Wiring the Thermostat

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Field Wiring Connections

Field Wiring Connections

DANGER: SHOCK HAZARD

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause im- proper and dangerous operation. Verify proper operation after servicing.

Make sure electrical power to the heater is discon- nected to avoid potential serious injury or damage to components.

Fig. 14: Rear Wiring Location

FIELD

WIRING

BOARD

DIMPLES FOR

ALTERNATE

LOW VOLTAGE

WIRE ROUTING

Fig. 15: Front Wiring Location

Fig. 16: XFyre Single Heater Control

Wiring the Thermostat

1.Connect the room thermostat to the terminals marked THERMOSTAT in the electrical junction box (shown in Fig. 16). Alternately, any dry contact closure across these terminals will enable the XFyre unit to run. Caution should be used to ensure neither of the terminals becomes connect- ed to ground.

2.Mount the thermostat on an inside wall as central as possible to the area being heated, but away from drafts or heat producing devices, such as tel- evision sets, that could effect the ability of the thermostat to measure the room temperature accurately.

3.If the thermostat is equipped with an anticipator, and it is connected directly to the XFyre boiler, the anticipator should be set at .1 amps. If the thermo- stat is connected to other devices, the anticipator should be set to match the power requirements of the device it is connected to. See the instruction manual for the connected devices for further infor- mation.

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Contents Models 300, 500 & Types H & W WHAT TO DO IF YOU SMELL GASDo not try to light any appliance INSTALLATION & OPERATING INSTRUCTIONSPage WIRING DIAGRAM START-UP CONTENTSBEFORE INSTALLATION GENERAL SAFETY INSTALLATIONPay Attention to These Terms WARNINGSModel Identification BEFORE INSTALLATIONInstallations at Elevation Product ReceiptGeneral Information Component LocationsTime/Temperature Relationships in Scalds GENERAL SAFETYOutdoor Installations INSTALLATIONInstallation Codes Indoor InstallationsIndoor Units Combustion and Ventilation AirCanadian Installations2 U.S. Installations1Table F Vent/Air Inlet Termination Clearances Direct Vent U.S. InstallationsConventional Combustion Air Supply Combustion Air FilterWater Piping Canadian InstallationsGeneral Hydrostatic Test Relief Valve Installation and PipingHydronic Heating Temperature & Pressure GaugeThree-WayValves Air-Separation/ExpansionTankDomestic Hot Water Potable Water and Space Heating Gas Supply Gas Supply ConnectionGas Supply Pressure Electrical Power Connections Making the Electrical Connections Check the Power SourceField-ConnectedControllers Wiring the Thermostat Field Wiring ConnectionsWiring the Indirect Sensor Wiring the Outdoor SensorWiring the Cascade System Communication Bus 3.Create a hole to route the communication cables through where the dimples are in the side of the cabinet see Fig. 15, or route the wires to the rear junction box and out of the cabinet Cascade Master Pump and Sensor Wiring Venting Cascade Follower Pump and Sensor WiringGeneral Combustion Support of Vent StackVent Terminal Location ConfigurationVenting Configurations Venting Installation TipsVertical Venting Category Combustion Vent Size Volume ofCommon Venting Model NoFig. 22 Horizontal Through-the-WallVenting Horizontal Through-the-WallDirectVenting Category Fig. 21 Typical Common VentingApproved Intakes InstallationTermination Model NoDirect Vent-Vertical Freeze Protection Outdoor InstallationIgnition Control Functions High Limit - Manual ResetHigh Limit - Auto Reset Optional ControlsLow Water Cut-OffOptional Flow SwitchHigh & Low Gas Pressure Switches Optional Blocked Vent SwitchUser Menu Adjusting the XFyre SetpointOperating Instructions Blocked Condensate Drain SensorStatus Menu Service ModeStatus Menu 1 Items Status Menu 2 Items Installer Menu Items continued Installer Menu WIRING DIAGRAM Pre Start-upCheck For Your SafetySTART-UP Pre Start-upStart-Up PreparationBlower Check Follow-Up Safety InspectionManifold Check FinishingLighting Instructions OPERATIONPost Start-UpCheck Heater Faults TROUBLESHOOTINGXFyre Error Codes Heater ErrorsXFyre Fault Text FLUE / GAS PRESS F01 RemedyOutdoor Sensor Resistance ValuesTemperature Sensors Resistance ohmsDaily MAINTENANCESuggested Minimum Maintenance Schedule Preventive Maintenance ScheduleAs Required WeeklySemi-Annually AnnuallyNIOSH stated First Aid Combustion Chamber Coil Cleaning InstructionsInside Air Contamination APPENDIX248 CMR 5.082a1 through SCOPE LIMITED PARTS WARRANTY XFYRE - TYPE H and WHEAT EXCHANGER WARRANTY MODELSGAS SUPPLY DATA START-UPCHECKLIST FOR THE XFYREEMISSIONS SETTINGS AND TEST INFORMATION Nominal Factory Recommended Settings
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300, 850 specifications

Raypak is a renowned name in the heating industry, particularly known for its high-quality pool and spa heaters. Among their extensive product line, the Raypak 850, 500, 300, 400, and 700 models stand out for their reliability, efficiency, and cutting-edge technologies. Each model is designed to cater to different needs and applications while maintaining Raypak’s commitment to performance.

The Raypak 850 is designed for larger commercial pools or residential setups requiring high output. With a powerful heat exchanger made from copper and bronze, it ensures superior heat transfer and longevity. Its digital control system provides precise temperature regulation, enhancing user experience. Moreover, it features a durable construction with weather-resistant materials, ensuring lasting performance in various environments.

The Raypak 500 model offers a balance between efficiency and compactness. It features eco-friendly technology that reduces energy consumption without sacrificing performance. The integrated thermostat allows users to maintain consistent water temperatures, making it ideal for residential pools. This model is well-regarded for its user-friendly digital display, simplifying operation and monitoring.

For those needing a more moderate capacity, the Raypak 300 is an efficient choice. It combines robust engineering with an easy-to-use interface. Its advanced ignition system improves reliability while minimizing energy waste. The Raypak 300’s compact design allows for easy installation in various spaces, making it an excellent option for smaller pools.

The Raypak 400 heats water quickly and efficiently, making it suitable for both residential pools and spas. It features a high-capacity heating system that ensures optimal performance. With a clear LED display, users can easily monitor their settings, while the integrated diagnostics provide real-time feedback for maintenance and troubleshooting.

Lastly, the Raypak 700 model is known for its versatility and robust performance. It is equipped with advanced safety features, including a high limit switch and water flow detection mechanism, to ensure safe operation. The model's energy-efficient design enhances its eco-friendliness, making it a popular choice among environmentally conscious users.

Collectively, these Raypak models exemplify superior engineering, performance, and user-friendliness. Their innovative features ensure that they meet the varied demands of pool owners while providing reliable heating solutions for leisure and relaxation. Whether for commercial or residential use, the Raypak 850, 500, 300, 400, and 700 offer unmatched quality and efficiency.
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