Raypak 300, 850 Installation, Termination, Model No, Approved Intakes, Approved Plastic

Page 29
Approved Intakes

NOTE: While a drain connection is required in the vent of all XFyre installations, the drain can be ac- complished in several different ways. The figures in this manual show the drain in a vent tee, however, this can also be accomplished using an inline collec- tor for condensing stacks or an inline vertical or horizontal collector available from several of the listed vent manufacturers.

CAUTION: This venting system requires the installation of a condensate drain in the vent piping per the vent manufacturer’s instructions. Failure to install a condensate drain in the venting system will void all warranties on this boiler.

Installation

These installations utilize the heater-mounted blower to draw combustion air and to vent the combustion products to the outdoors. The combustion air intake and the vent are installed horizontally through the wall to the outdoors. Adequate ventilation air must be sup- plied to the equipment room in accordance with the NFGC (U.S.) or B149 (Canada).

The total length of the horizontal through-the-wall direct vent system should not exceed 200 equivalent ft in length. If combined vent/intake run exceeds 200

equivalent ft, an appropriately sized variable-speed extractor must be used. Each elbow used is equal to 10 ft of straight pipe with a maximum of 4 elbows each on the air intake and vent.

The vent and air intake runs should be balanced to provide approximately the same equivalent length. The vent cap and air intake elbow are not considered in the overall length of the venting system.

The vent must be installed to prevent flue gas leakage. Care must be taken during assembly to ensure that all joints are sealed properly and are airtight. The vent must be installed to prevent the potential accumulation of condensate in the vent pipes. It is required that:

1.The vent must be installed with condensate drains as directed by the vent manufacturer.

2.The vent must be installed with a slight upward slope of not less than 1/4 inch per foot of horizon- tal run to the vent terminal.

Termination

The vent cap MUST be mounted on the exterior of the building. The vent cap cannot be installed in a well or below grade. The vent cap must be installed at least 1 ft above ground level and above normal snow levels. Only Raypak-approved vent caps may be used. The vent terminal must be located NO CLOSER than 12” off the wall.

WARNING: No substitutions of flue pipe or vent cap material are allowed. Such substitutions would jeopardize the safety and health of inhabitants.

 

Model No.

 

Size

 

Approved Intakes

 

Approved Plastic

 

Approved SS Terminals

 

 

 

 

 

 

 

 

 

(in.)

 

 

Terminals

 

 

 

300

 

4

 

PVC 90° Elbow,

 

4" PVC Tee, Sch

 

FasNSeal FSTT4, Z-Vent 2SVSTTF04

 

 

 

 

 

Sch 40

 

 

 

 

500

 

 

 

 

 

 

 

 

Galvanized 90°

 

40*

 

 

 

 

 

 

 

 

Elbow SS 90°

 

6" PVC Tee, Sch

 

 

 

 

850

 

6

 

 

 

FasNSeal FSTT6, Heat Fab 9690TEE

 

 

 

 

Elbow

 

40*

 

 

 

*Must be ULC-S636

materials in Canada.

 

 

 

 

 

 

 

 

 

 

Table N: Horizontal Vent and Air Intake Terminals

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Contents Do not try to light any appliance WHAT TO DO IF YOU SMELL GASINSTALLATION & OPERATING INSTRUCTIONS Models 300, 500 & Types H & WPage BEFORE INSTALLATION CONTENTSGENERAL SAFETY INSTALLATION WIRING DIAGRAM START-UPPay Attention to These Terms WARNINGSInstallations at Elevation BEFORE INSTALLATIONProduct Receipt Model IdentificationGeneral Information Component LocationsTime/Temperature Relationships in Scalds GENERAL SAFETYInstallation Codes INSTALLATIONIndoor Installations Outdoor InstallationsIndoor Units Combustion and Ventilation AirTable F Vent/Air Inlet Termination Clearances U.S. Installations1Canadian Installations2 Conventional Combustion Air Supply U.S. InstallationsCombustion Air Filter Direct VentGeneral Canadian InstallationsWater Piping Hydronic Heating Relief Valve Installation and PipingTemperature & Pressure Gauge Hydrostatic TestDomestic Hot Water Air-Separation/ExpansionTankThree-WayValves Potable Water and Space Heating Gas Supply Pressure Gas Supply ConnectionGas Supply Electrical Power Connections Field-ConnectedControllers Check the Power SourceMaking the Electrical Connections Wiring the Thermostat Field Wiring ConnectionsWiring the Cascade System Communication Bus Wiring the Outdoor SensorWiring the Indirect Sensor 3.Create a hole to route the communication cables through where the dimples are in the side of the cabinet see Fig. 15, or route the wires to the rear junction box and out of the cabinet Cascade Master Pump and Sensor Wiring General Cascade Follower Pump and Sensor WiringVenting Vent Terminal Location Support of Vent StackConfiguration CombustionVertical Venting Category Venting Installation TipsVenting Configurations Combustion Common Venting Volume ofModel No Vent SizeVenting Category Horizontal Through-the-WallDirectFig. 21 Typical Common Venting Fig. 22 Horizontal Through-the-WallVentingTermination InstallationModel No Approved IntakesDirect Vent-Vertical Freeze Protection Outdoor InstallationHigh Limit - Auto Reset Optional High Limit - Manual ResetControls Ignition Control FunctionsHigh & Low Gas Pressure Switches Optional Flow SwitchBlocked Vent Switch Low Water Cut-OffOptionalOperating Instructions Adjusting the XFyre SetpointBlocked Condensate Drain Sensor User MenuStatus Menu Service ModeStatus Menu 1 Items Status Menu 2 Items Installer Menu Items continued Installer Menu WIRING DIAGRAM START-UP For Your SafetyPre Start-up Pre Start-upCheckBlower Check PreparationStart-Up Manifold Check Safety InspectionFinishing Follow-UpPost Start-UpCheck OPERATIONLighting Instructions XFyre Error Codes TROUBLESHOOTINGHeater Errors Heater FaultsXFyre Fault Text FLUE / GAS PRESS F01 RemedyTemperature Sensors Sensor Resistance ValuesResistance ohms OutdoorSuggested Minimum Maintenance Schedule MAINTENANCEPreventive Maintenance Schedule DailySemi-Annually WeeklyAnnually As RequiredNIOSH stated First Aid Combustion Chamber Coil Cleaning InstructionsInside Air Contamination APPENDIX248 CMR 5.082a1 through HEAT EXCHANGER WARRANTY LIMITED PARTS WARRANTY XFYRE - TYPE H and WMODELS SCOPEEMISSIONS SETTINGS AND TEST INFORMATION START-UPCHECKLIST FOR THE XFYRENominal Factory Recommended Settings GAS SUPPLY DATA
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300, 850 specifications

Raypak is a renowned name in the heating industry, particularly known for its high-quality pool and spa heaters. Among their extensive product line, the Raypak 850, 500, 300, 400, and 700 models stand out for their reliability, efficiency, and cutting-edge technologies. Each model is designed to cater to different needs and applications while maintaining Raypak’s commitment to performance.

The Raypak 850 is designed for larger commercial pools or residential setups requiring high output. With a powerful heat exchanger made from copper and bronze, it ensures superior heat transfer and longevity. Its digital control system provides precise temperature regulation, enhancing user experience. Moreover, it features a durable construction with weather-resistant materials, ensuring lasting performance in various environments.

The Raypak 500 model offers a balance between efficiency and compactness. It features eco-friendly technology that reduces energy consumption without sacrificing performance. The integrated thermostat allows users to maintain consistent water temperatures, making it ideal for residential pools. This model is well-regarded for its user-friendly digital display, simplifying operation and monitoring.

For those needing a more moderate capacity, the Raypak 300 is an efficient choice. It combines robust engineering with an easy-to-use interface. Its advanced ignition system improves reliability while minimizing energy waste. The Raypak 300’s compact design allows for easy installation in various spaces, making it an excellent option for smaller pools.

The Raypak 400 heats water quickly and efficiently, making it suitable for both residential pools and spas. It features a high-capacity heating system that ensures optimal performance. With a clear LED display, users can easily monitor their settings, while the integrated diagnostics provide real-time feedback for maintenance and troubleshooting.

Lastly, the Raypak 700 model is known for its versatility and robust performance. It is equipped with advanced safety features, including a high limit switch and water flow detection mechanism, to ensure safe operation. The model's energy-efficient design enhances its eco-friendliness, making it a popular choice among environmentally conscious users.

Collectively, these Raypak models exemplify superior engineering, performance, and user-friendliness. Their innovative features ensure that they meet the varied demands of pool owners while providing reliable heating solutions for leisure and relaxation. Whether for commercial or residential use, the Raypak 850, 500, 300, 400, and 700 offer unmatched quality and efficiency.
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