Raypak 850, 300 Operating Instructions, Blocked Condensate Drain Sensor, User Menu

Page 34
Blocked Condensate Drain Sensor

Blocked Condensate Drain Sensor

This boiler is equipped with a condensate sensor to prevent operation when the condensate water level is too high. The boiler shutting down from the conden- sate sensor is indicative of a blocked drain or problem with the condensate management system. The con- densate sensor is located inside the condensate reservoir at the rear of the boiler.

5.If the appliance fails to start, refer to the Troubleshooting section in the back of this manu- al.

NOTE: Before you can change the temperature from the factory setting of 160 degrees, you must make sure none of the thermostats are calling for heat. The controller will not memorize a program setting while in a heating cycle.

Fig. 31: Condensate Drain Sensor

Operating Instructions

Remove the front door. If you smell gas, STOP. Follow listed safety instructions. If you do not smell gas, fol- low the next steps.

1.Turn on all electric power to appliance.

2.Adjust the temperature setpoint of the XFyre as desired. The factory default setting is 160°. If changes are necessary follow “Adjusting The XFyre Setpoint” in this section.

3.On the initial start-up of units with gas pressure switches, the control user interface will display flue/gas press. This is a low gas pressure switch lock-out from the factory-installed low gas pres- sure switch. You will also see a yellow LED illuminated under the cover of the low gas pres- sure switch. Once the gas is turned on, reset the gas pressure switch by FIRMLY pressing on top of the plastic cover over the red reset button. The yellow LED will go out after the switch has been reset. Press and hold the ESC/RESET key on the control panel for about 4 seconds to begin normal operation.

4.Set the thermostat to the desired setting.

User Menu

The user menu consists of several items that can be adjusted. To access the user menu, press and hold the ENTER/MENU key for 5 seconds. Using the UP and DOWN, and LEFT and RIGHT arrow keys, enter 600, then press ENTER/MENU. Scroll through the list of adjustable items by pressing the LEFT or RIGHT arrow keys. Once the desired item is displayed, press the ENTER/MENU key to select it. The screen will begin to flash. Press the DOWN arrow key to decrease the values, and the UP arrow key to increase them. To store the changes, press the ENTER/MENU key. The display returns to normal mode after one minute. Pressing the ESC/RESET key before storing changes will restore the original value. Refer to Fig. 32 for dis- play and key locations.

Adjusting the XFyre Setpoint

To adjust the temperature on the XFyre:

–Press the ENTER/MENU key for 5 seconds to bring up the code menu. Enter 600 to access the user menu.

–Press the DOWN arrow key to decrease the tem- perature (minimum setpoint is 50°F).

 

UP arrow

 

 

 

 

 

 

DOWN

 

key

 

 

 

 

 

 

arrow key

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ESC/RESET

LEFT arrow

RIGHT

ENTER/MENU

key

key

arrow key

key

Fig. 32: Display Interface

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Contents INSTALLATION & OPERATING INSTRUCTIONS WHAT TO DO IF YOU SMELL GASDo not try to light any appliance Models 300, 500 & Types H & WPage GENERAL SAFETY INSTALLATION CONTENTSBEFORE INSTALLATION WIRING DIAGRAM START-UPWARNINGS Pay Attention to These TermsProduct Receipt BEFORE INSTALLATIONInstallations at Elevation Model IdentificationComponent Locations General InformationGENERAL SAFETY Time/Temperature Relationships in ScaldsIndoor Installations INSTALLATIONInstallation Codes Outdoor InstallationsCombustion and Ventilation Air Indoor UnitsCanadian Installations2 U.S. Installations1Table F Vent/Air Inlet Termination Clearances Combustion Air Filter U.S. InstallationsConventional Combustion Air Supply Direct VentWater Piping Canadian InstallationsGeneral Temperature & Pressure Gauge Relief Valve Installation and PipingHydronic Heating Hydrostatic TestThree-WayValves Air-Separation/ExpansionTankDomestic Hot Water Potable Water and Space Heating Gas Supply Gas Supply ConnectionGas Supply Pressure Electrical Power Connections Making the Electrical Connections Check the Power SourceField-ConnectedControllers Field Wiring Connections Wiring the ThermostatWiring the Indirect Sensor Wiring the Outdoor SensorWiring the Cascade System Communication Bus 3.Create a hole to route the communication cables through where the dimples are in the side of the cabinet see Fig. 15, or route the wires to the rear junction box and out of the cabinet Cascade Master Pump and Sensor Wiring Venting Cascade Follower Pump and Sensor WiringGeneral Configuration Support of Vent StackVent Terminal Location CombustionVenting Configurations Venting Installation TipsVertical Venting Category Combustion Model No Volume ofCommon Venting Vent SizeFig. 21 Typical Common Venting Horizontal Through-the-WallDirectVenting Category Fig. 22 Horizontal Through-the-WallVentingModel No InstallationTermination Approved IntakesDirect Vent-Vertical Outdoor Installation Freeze ProtectionControls High Limit - Manual ResetHigh Limit - Auto Reset Optional Ignition Control FunctionsBlocked Vent Switch Flow SwitchHigh & Low Gas Pressure Switches Optional Low Water Cut-OffOptionalBlocked Condensate Drain Sensor Adjusting the XFyre SetpointOperating Instructions User MenuService Mode Status MenuStatus Menu 1 Items Status Menu 2 Items Installer Menu Items continued Installer Menu WIRING DIAGRAM Pre Start-up For Your SafetySTART-UP Pre Start-upCheckStart-Up PreparationBlower Check Finishing Safety InspectionManifold Check Follow-UpLighting Instructions OPERATIONPost Start-UpCheck Heater Errors TROUBLESHOOTINGXFyre Error Codes Heater FaultsXFyre Fault Text Remedy FLUE / GAS PRESS F01Resistance ohms Sensor Resistance ValuesTemperature Sensors OutdoorPreventive Maintenance Schedule MAINTENANCESuggested Minimum Maintenance Schedule DailyAnnually WeeklySemi-Annually As RequiredCombustion Chamber Coil Cleaning Instructions NIOSH stated First AidAPPENDIX Inside Air Contamination248 CMR 5.082a1 through MODELS LIMITED PARTS WARRANTY XFYRE - TYPE H and WHEAT EXCHANGER WARRANTY SCOPENominal Factory Recommended Settings START-UPCHECKLIST FOR THE XFYREEMISSIONS SETTINGS AND TEST INFORMATION GAS SUPPLY DATA
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300, 850 specifications

Raypak is a renowned name in the heating industry, particularly known for its high-quality pool and spa heaters. Among their extensive product line, the Raypak 850, 500, 300, 400, and 700 models stand out for their reliability, efficiency, and cutting-edge technologies. Each model is designed to cater to different needs and applications while maintaining Raypak’s commitment to performance.

The Raypak 850 is designed for larger commercial pools or residential setups requiring high output. With a powerful heat exchanger made from copper and bronze, it ensures superior heat transfer and longevity. Its digital control system provides precise temperature regulation, enhancing user experience. Moreover, it features a durable construction with weather-resistant materials, ensuring lasting performance in various environments.

The Raypak 500 model offers a balance between efficiency and compactness. It features eco-friendly technology that reduces energy consumption without sacrificing performance. The integrated thermostat allows users to maintain consistent water temperatures, making it ideal for residential pools. This model is well-regarded for its user-friendly digital display, simplifying operation and monitoring.

For those needing a more moderate capacity, the Raypak 300 is an efficient choice. It combines robust engineering with an easy-to-use interface. Its advanced ignition system improves reliability while minimizing energy waste. The Raypak 300’s compact design allows for easy installation in various spaces, making it an excellent option for smaller pools.

The Raypak 400 heats water quickly and efficiently, making it suitable for both residential pools and spas. It features a high-capacity heating system that ensures optimal performance. With a clear LED display, users can easily monitor their settings, while the integrated diagnostics provide real-time feedback for maintenance and troubleshooting.

Lastly, the Raypak 700 model is known for its versatility and robust performance. It is equipped with advanced safety features, including a high limit switch and water flow detection mechanism, to ensure safe operation. The model's energy-efficient design enhances its eco-friendliness, making it a popular choice among environmentally conscious users.

Collectively, these Raypak models exemplify superior engineering, performance, and user-friendliness. Their innovative features ensure that they meet the varied demands of pool owners while providing reliable heating solutions for leisure and relaxation. Whether for commercial or residential use, the Raypak 850, 500, 300, 400, and 700 offer unmatched quality and efficiency.
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