Raypak 850, 300 operating instructions Combustion

Page 26
Manual background

 

 

 

 

 

 

 

 

 

 

Certified Vent

Vent and

 

 

1

(ft)

Combustion

Vertical Air

 

Intake Air

 

Vertical Vent Height

Air Intake

Model No.

Material

Vent Size

 

 

 

 

Pipe

Inlet Max.

 

 

(in.)

 

Min.

Max.

 

Material

Length* (ft)

300

(Canada Only:

 

 

 

 

 

 

 

ULC-S636 PVC

 

 

 

 

 

 

 

 

and CPVC)

4

 

 

 

 

Galvanized

 

500

Stainless Steel,

0

100

 

100

AL29-4C,

 

 

Steel,

 

ANSI/ASTM D1785

 

 

 

 

 

PVC, ABS,

 

 

Sch 40 PVC,

 

 

 

 

 

CPVC

 

 

 

 

 

 

 

 

850

ANSI/ASTM F441

6

 

 

 

 

 

 

Sch 40 CPVC

 

 

 

 

 

 

1 Vent lengths are based on a lateral length of 2 ft. Refer to the latest edition of the NFGC for further details.

* Subtract 10 ft per elbow. Max. 4 elbows.

 

 

Table L: Category IV Vertical Vent & Vertical Direct Vent

 

Installation

The distance of the vent terminal from adjacent public

The maximum and minimum venting length for this

walkways, adjacent buildings, open windows and

building openings must be consistent with the NFGC

Category IV appliance shall be determined per the

(U.S.) or B149 (Canada).

Vents supported only by

NFGC (U.S.) or B149 (Canada).

flashing and extending above the roof more than 5 ft

should be securely guyed or braced to withstand snow

The diameter of vent flue pipe should be sized accord-

and wind loads.

 

ing to the NFGC (U.S.) and Appendix B of B149

 

 

(Canada). The minimum flue pipe diameter for con-

 

 

ventional venting is: 4 in. (102mm) for Models 300 and

 

 

500, and 6 in. (152mm) for Model 850.

 

 

The connection from the appliance vent to the stack

 

 

must be as direct as possible and shall be the same di-

 

 

ameter as the vent outlet. The horizontal breaching of

 

 

a vent must have an upward slope of not less than 1/4

 

 

inch per linear foot from the heater to the vent termi-

 

 

nal. The horizontal portions of the vent shall also be

 

 

supported for the design and weight of the material

 

 

employed to maintain clearances and to prevent physi-

 

 

cal damage or separation of joints.

 

 

NOTE: A vent adapter (field-supplied) may be re-

 

 

quired to connect the Category IV vent to the boiler.

 

 

Termination

 

 

The vent terminal should be vertical and should termi-

 

 

nate outside the building at least 2 ft above the highest

 

 

point of the roof that is within 10 ft. The vent cap

 

 

should have a minimum clearance of 4 ft horizontally

 

 

from and in no case above or below (unless a 4 ft hori-

 

 

zontal distance is maintained) electric meters, gas

 

 

meters, regulators and relief equipment.

Fig. 20: Vertical Venting

 

26

Image 26
Contents INSTALLATION & OPERATING INSTRUCTIONS WHAT TO DO IF YOU SMELL GASDo not try to light any appliance Models 300, 500 & Types H & WPage GENERAL SAFETY INSTALLATION CONTENTSBEFORE INSTALLATION WIRING DIAGRAM START-UPWARNINGS Pay Attention to These TermsProduct Receipt BEFORE INSTALLATIONInstallations at Elevation Model IdentificationComponent Locations General InformationGENERAL SAFETY Time/Temperature Relationships in ScaldsIndoor Installations INSTALLATIONInstallation Codes Outdoor InstallationsCombustion and Ventilation Air Indoor UnitsTable F Vent/Air Inlet Termination Clearances U.S. Installations1Canadian Installations2 Combustion Air Filter U.S. InstallationsConventional Combustion Air Supply Direct VentGeneral Canadian InstallationsWater Piping Temperature & Pressure Gauge Relief Valve Installation and PipingHydronic Heating Hydrostatic TestDomestic Hot Water Air-Separation/ExpansionTankThree-WayValves Potable Water and Space Heating Gas Supply Pressure Gas Supply ConnectionGas Supply Electrical Power Connections Field-ConnectedControllers Check the Power SourceMaking the Electrical Connections Field Wiring Connections Wiring the ThermostatWiring the Cascade System Communication Bus Wiring the Outdoor SensorWiring the Indirect Sensor 3.Create a hole to route the communication cables through where the dimples are in the side of the cabinet see Fig. 15, or route the wires to the rear junction box and out of the cabinet Cascade Master Pump and Sensor Wiring General Cascade Follower Pump and Sensor WiringVenting Configuration Support of Vent StackVent Terminal Location CombustionVertical Venting Category Venting Installation TipsVenting Configurations Combustion Model No Volume ofCommon Venting Vent SizeFig. 21 Typical Common Venting Horizontal Through-the-WallDirectVenting Category Fig. 22 Horizontal Through-the-WallVentingModel No InstallationTermination Approved IntakesDirect Vent-Vertical Outdoor Installation Freeze ProtectionControls High Limit - Manual ResetHigh Limit - Auto Reset Optional Ignition Control FunctionsBlocked Vent Switch Flow SwitchHigh & Low Gas Pressure Switches Optional Low Water Cut-OffOptionalBlocked Condensate Drain Sensor Adjusting the XFyre SetpointOperating Instructions User MenuService Mode Status MenuStatus Menu 1 Items Status Menu 2 Items Installer Menu Items continued Installer Menu WIRING DIAGRAM Pre Start-up For Your SafetySTART-UP Pre Start-upCheckBlower Check PreparationStart-Up Finishing Safety InspectionManifold Check Follow-UpPost Start-UpCheck OPERATIONLighting Instructions Heater Errors TROUBLESHOOTINGXFyre Error Codes Heater FaultsXFyre Fault Text Remedy FLUE / GAS PRESS F01Resistance ohms Sensor Resistance ValuesTemperature Sensors OutdoorPreventive Maintenance Schedule MAINTENANCESuggested Minimum Maintenance Schedule DailyAnnually WeeklySemi-Annually As RequiredCombustion Chamber Coil Cleaning Instructions NIOSH stated First AidAPPENDIX Inside Air Contamination248 CMR 5.082a1 through MODELS LIMITED PARTS WARRANTY XFYRE - TYPE H and WHEAT EXCHANGER WARRANTY SCOPENominal Factory Recommended Settings START-UPCHECKLIST FOR THE XFYREEMISSIONS SETTINGS AND TEST INFORMATION GAS SUPPLY DATA
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300, 850 specifications

Raypak is a renowned name in the heating industry, particularly known for its high-quality pool and spa heaters. Among their extensive product line, the Raypak 850, 500, 300, 400, and 700 models stand out for their reliability, efficiency, and cutting-edge technologies. Each model is designed to cater to different needs and applications while maintaining Raypak’s commitment to performance.

The Raypak 850 is designed for larger commercial pools or residential setups requiring high output. With a powerful heat exchanger made from copper and bronze, it ensures superior heat transfer and longevity. Its digital control system provides precise temperature regulation, enhancing user experience. Moreover, it features a durable construction with weather-resistant materials, ensuring lasting performance in various environments.

The Raypak 500 model offers a balance between efficiency and compactness. It features eco-friendly technology that reduces energy consumption without sacrificing performance. The integrated thermostat allows users to maintain consistent water temperatures, making it ideal for residential pools. This model is well-regarded for its user-friendly digital display, simplifying operation and monitoring.

For those needing a more moderate capacity, the Raypak 300 is an efficient choice. It combines robust engineering with an easy-to-use interface. Its advanced ignition system improves reliability while minimizing energy waste. The Raypak 300’s compact design allows for easy installation in various spaces, making it an excellent option for smaller pools.

The Raypak 400 heats water quickly and efficiently, making it suitable for both residential pools and spas. It features a high-capacity heating system that ensures optimal performance. With a clear LED display, users can easily monitor their settings, while the integrated diagnostics provide real-time feedback for maintenance and troubleshooting.

Lastly, the Raypak 700 model is known for its versatility and robust performance. It is equipped with advanced safety features, including a high limit switch and water flow detection mechanism, to ensure safe operation. The model's energy-efficient design enhances its eco-friendliness, making it a popular choice among environmentally conscious users.

Collectively, these Raypak models exemplify superior engineering, performance, and user-friendliness. Their innovative features ensure that they meet the varied demands of pool owners while providing reliable heating solutions for leisure and relaxation. Whether for commercial or residential use, the Raypak 850, 500, 300, 400, and 700 offer unmatched quality and efficiency.