Raypak 850 Field-ConnectedControllers, Check the Power Source, Making the Electrical Connections

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Field-Connected Controllers

contacts, optional 0–10 VDC control wiring and cas- cade connections are wired into the front mounted field wiring board as shown in Fig. 15–19.

Field-Connected Controllers

It is strongly recommended that all individually-pow- ered control modules and the heater should be supplied from the same power source.

NOTE: Field-supplied isolation relays should be install ed when field-connected controll ers are mounted more than 50 equivalent feet (18 AWG) from heater.

Check the Power Source

NOTE: Minimum 18 AWG, 105°C, stranded wire must be used for all low voltage (less than 30 volts) external connections to the unit. Solid conductors should not be used because they can cause excessive tension on contact points. Install conduit as appropriate. All high voltage wires must be the same size (105°C, stranded wire) as the ones on the unit or larger.

Fig. 12: Wiring Connections

WARNING: Using a multi- meter, check the following voltages at the circuit breaker panel prior to connecting any equipment. Make sure proper polarity is followed and house ground is proven. (See Fig. 13.)

Check the power source:

AC = 108 VAC Minimum, 132 VAC MAX AB = 108 VAC Minimum, 132 VAC MAX BC = <1 VAC Maximum

Fig. 13: Multi-meter

Making the Electrical Connections

Refer to Fig. 11a–19.

1.Verify that circuit breaker is properly sized by referring to heater rating plate. A dedicated circuit breaker should be provided and sized for the heater and all pumps powered through the heater.

NOTE: Current draw noted on rating plate does not include pump current.

2.Turn off all power to the heater. Verify that power has been turned off by testing with a multi-meter prior to working with any electrical connections or components.

3.Observe proper wire colors while making electri- cal connections. Many electronic controls are polarity sensitive. Components damaged by im- proper electrical installation are not covered by warranty.

4.Provide overload protection and a disconnect means for equipment serviceability as required by local and state code.

5.Install heater controls, thermostats, or building management systems in accordance with the applicable manufacturers’ instructions.

6.Conduit should not be used as the earth ground.

NOTE: A grounding electrode conductor shall be used to connect the equipment grounding conductors, the equipment enclosures, and the grounded service conductor to the grounding electrode.

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Contents INSTALLATION & OPERATING INSTRUCTIONS WHAT TO DO IF YOU SMELL GASDo not try to light any appliance Models 300, 500 & Types H & WPage GENERAL SAFETY INSTALLATION CONTENTSBEFORE INSTALLATION WIRING DIAGRAM START-UPWARNINGS Pay Attention to These TermsProduct Receipt BEFORE INSTALLATIONInstallations at Elevation Model IdentificationComponent Locations General InformationGENERAL SAFETY Time/Temperature Relationships in ScaldsIndoor Installations INSTALLATIONInstallation Codes Outdoor InstallationsCombustion and Ventilation Air Indoor UnitsU.S. Installations1 Canadian Installations2Table F Vent/Air Inlet Termination Clearances Combustion Air Filter U.S. InstallationsConventional Combustion Air Supply Direct VentCanadian Installations Water PipingGeneral Temperature & Pressure Gauge Relief Valve Installation and PipingHydronic Heating Hydrostatic TestAir-Separation/ExpansionTank Three-WayValvesDomestic Hot Water Potable Water and Space Heating Gas Supply Connection Gas SupplyGas Supply Pressure Electrical Power Connections Check the Power Source Making the Electrical ConnectionsField-ConnectedControllers Field Wiring Connections Wiring the ThermostatWiring the Outdoor Sensor Wiring the Indirect SensorWiring the Cascade System Communication Bus 3.Create a hole to route the communication cables through where the dimples are in the side of the cabinet see Fig. 15, or route the wires to the rear junction box and out of the cabinet Cascade Master Pump and Sensor Wiring Cascade Follower Pump and Sensor Wiring VentingGeneral Configuration Support of Vent StackVent Terminal Location CombustionVenting Installation Tips Venting ConfigurationsVertical Venting Category Combustion Model No Volume ofCommon Venting Vent SizeFig. 21 Typical Common Venting Horizontal Through-the-WallDirectVenting Category Fig. 22 Horizontal Through-the-WallVentingModel No InstallationTermination Approved IntakesDirect Vent-Vertical Outdoor Installation Freeze ProtectionControls High Limit - Manual ResetHigh Limit - Auto Reset Optional Ignition Control FunctionsBlocked Vent Switch Flow SwitchHigh & Low Gas Pressure Switches Optional Low Water Cut-OffOptionalBlocked Condensate Drain Sensor Adjusting the XFyre SetpointOperating Instructions User MenuService Mode Status MenuStatus Menu 1 Items Status Menu 2 Items Installer Menu Items continued Installer Menu WIRING DIAGRAM Pre Start-up For Your SafetySTART-UP Pre Start-upCheckPreparation Start-UpBlower Check Finishing Safety InspectionManifold Check Follow-UpOPERATION Lighting InstructionsPost Start-UpCheck Heater Errors TROUBLESHOOTINGXFyre Error Codes Heater FaultsXFyre Fault Text Remedy FLUE / GAS PRESS F01Resistance ohms Sensor Resistance ValuesTemperature Sensors OutdoorPreventive Maintenance Schedule MAINTENANCESuggested Minimum Maintenance Schedule DailyAnnually WeeklySemi-Annually As RequiredCombustion Chamber Coil Cleaning Instructions NIOSH stated First AidAPPENDIX Inside Air Contamination248 CMR 5.082a1 through MODELS LIMITED PARTS WARRANTY XFYRE - TYPE H and WHEAT EXCHANGER WARRANTY SCOPENominal Factory Recommended Settings START-UPCHECKLIST FOR THE XFYREEMISSIONS SETTINGS AND TEST INFORMATION GAS SUPPLY DATA
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300, 850 specifications

Raypak is a renowned name in the heating industry, particularly known for its high-quality pool and spa heaters. Among their extensive product line, the Raypak 850, 500, 300, 400, and 700 models stand out for their reliability, efficiency, and cutting-edge technologies. Each model is designed to cater to different needs and applications while maintaining Raypak’s commitment to performance.

The Raypak 850 is designed for larger commercial pools or residential setups requiring high output. With a powerful heat exchanger made from copper and bronze, it ensures superior heat transfer and longevity. Its digital control system provides precise temperature regulation, enhancing user experience. Moreover, it features a durable construction with weather-resistant materials, ensuring lasting performance in various environments.

The Raypak 500 model offers a balance between efficiency and compactness. It features eco-friendly technology that reduces energy consumption without sacrificing performance. The integrated thermostat allows users to maintain consistent water temperatures, making it ideal for residential pools. This model is well-regarded for its user-friendly digital display, simplifying operation and monitoring.

For those needing a more moderate capacity, the Raypak 300 is an efficient choice. It combines robust engineering with an easy-to-use interface. Its advanced ignition system improves reliability while minimizing energy waste. The Raypak 300’s compact design allows for easy installation in various spaces, making it an excellent option for smaller pools.

The Raypak 400 heats water quickly and efficiently, making it suitable for both residential pools and spas. It features a high-capacity heating system that ensures optimal performance. With a clear LED display, users can easily monitor their settings, while the integrated diagnostics provide real-time feedback for maintenance and troubleshooting.

Lastly, the Raypak 700 model is known for its versatility and robust performance. It is equipped with advanced safety features, including a high limit switch and water flow detection mechanism, to ensure safe operation. The model's energy-efficient design enhances its eco-friendliness, making it a popular choice among environmentally conscious users.

Collectively, these Raypak models exemplify superior engineering, performance, and user-friendliness. Their innovative features ensure that they meet the varied demands of pool owners while providing reliable heating solutions for leisure and relaxation. Whether for commercial or residential use, the Raypak 850, 500, 300, 400, and 700 offer unmatched quality and efficiency.