Raypak 300, 850 Start-Upchecklist For The Xfyre, Gas Supply Data, Visual Inspection Of Components

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START-UP CHECKLIST FOR THE XFYRE

START-UP CHECKLIST FOR THE XFYRE

This start-up checklist is to be completely filled out by the service technician starting up the Raypak Boiler or Heater for the first time. All information may be used for warranty purposes and to ensure that the installation is correct. Additionally this form will be used to record all equipment operation functions and required settings.

GAS SUPPLY DATA

Regulator Model & Size

_________ / ______CFH

Gas Line Size (in room)

________________In. NPT

Length of Gas Line

________________Eq Ft

Low Gas Pressure Setting

________________In. WC

High Gas Pressure Setting

________________In. WC

Gas Shut-Off Valve Type

________________

( Ball, Lube cock)

 

Sediment Trap

________________Y/N

Port

_______Std______Full

VISUAL INSPECTION OF COMPONENTS

Verify inspection was done and condition of components are in

good working order with a “yes”

 

Wiring Harness

_________________ Y/N

Burner/s (flame)

_________________ Y/N

Refractory (visual)

_________________ Y/N

Remote flame sense

_________________ Y/N

Covers in place for outdoor

_________________ Y/N

VENTING

Vent Size: _____________

Stack Height:_______

Category: _________

sketch vent on reverse side ***

Vent Material:

__________________

Vent Termination Type:

__________________

Combustion Air Openings:

Low __________ in2

Ventilation air

High __________ in2

EMISSIONS SETTINGS AND TEST INFORMATION

Air Intake Pressure

 

High

Low

 

 

N/A

In. WC

Supply Gas Pressure

 

_________________In. WC

Verify stable pressure static &

 

 

 

 

dynamic condition

 

 

 

 

Manifold Gas Pressure

 

_________________In. WC

CLEARANCES

Front Clearance

_______________In.

Right Side Clearance

_______________In.

Left Side Clearance

_______________In.

Rear Clearance

_______________In.

Overhead Clearance

_______________In.

ELECTRICAL

Voltage Supply (VAC)

No Load______ Load_____

Voltage -24 VAC

_______________VAC

Voltage Com to Ground

_______________VAC

Auto High Limit Setting

_______________deg F

Manual Reset High Limit Setting

_______________deg F

Operating Control Setting

_______________deg F

Sketch plumbing on reverse side

 

WATER SUPPLY

 

Flow Rate in GPM or Delta T

_______________If Avail

Measure flow rate at full fire

 

Pump Off Delay setting

_______________Minutes

Low Water Cutoff

_______________Test

Number of Tanks and Size

Qty____ _______Gallons

Plumbing Size

_______________

Pump Size: _________(boiler)

Pump HP: ______

Impeller trim____________

Pump Model___________

Louvers __________________

Screens________________

Nominal Factory Recommended Settings

See manual or card tag

See manual or card tag

See manual or card tag

The following measurements must be obtained with a Combustion Analyzer.

NOX

_________________PPM

Less than 20 PPM (If required by Certifying Agency)

CO

_________________PPM

Less than 150 PPM

CO2

_________________%

See manual

Model Number: ______________________________

Serial Number: _______________________________

*** Note: draw venting with details, such as extractors,

Site Altitude Above Sea Level __________________Ft.

barometric dampers, blast dampers or draft inducers

 

Job Name _______________________________________________________________________________________

Address _________________________________________________________________________________________

Physical Location of Boiler: Indoors______; Outdoors______; Ground Level______; Roof______; Below Grade______

Mechanical Contractor / Installer _______________________________________________________________________

Date and Time of Start-up _____________Print Name and Signature of Start-up Technician_________________________

Information must be faxed to: (805) 278-5471 in order to ensure warranty consideration Attn: Service Manager

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Contents Models 300, 500 & Types H & W WHAT TO DO IF YOU SMELL GASDo not try to light any appliance INSTALLATION & OPERATING INSTRUCTIONSPage WIRING DIAGRAM START-UP CONTENTSBEFORE INSTALLATION GENERAL SAFETY INSTALLATIONPay Attention to These Terms WARNINGSModel Identification BEFORE INSTALLATIONInstallations at Elevation Product ReceiptGeneral Information Component LocationsTime/Temperature Relationships in Scalds GENERAL SAFETYOutdoor Installations INSTALLATIONInstallation Codes Indoor InstallationsIndoor Units Combustion and Ventilation AirCanadian Installations2 U.S. Installations1Table F Vent/Air Inlet Termination Clearances Direct Vent U.S. InstallationsConventional Combustion Air Supply Combustion Air FilterWater Piping Canadian InstallationsGeneral Hydrostatic Test Relief Valve Installation and PipingHydronic Heating Temperature & Pressure GaugeThree-WayValves Air-Separation/ExpansionTankDomestic Hot Water Potable Water and Space Heating Gas Supply Gas Supply ConnectionGas Supply Pressure Electrical Power Connections Making the Electrical Connections Check the Power SourceField-ConnectedControllers Wiring the Thermostat Field Wiring ConnectionsWiring the Indirect Sensor Wiring the Outdoor SensorWiring the Cascade System Communication Bus 3.Create a hole to route the communication cables through where the dimples are in the side of the cabinet see Fig. 15, or route the wires to the rear junction box and out of the cabinet Cascade Master Pump and Sensor Wiring Venting Cascade Follower Pump and Sensor WiringGeneral Combustion Support of Vent StackVent Terminal Location ConfigurationVenting Configurations Venting Installation TipsVertical Venting Category Combustion Vent Size Volume ofCommon Venting Model NoFig. 22 Horizontal Through-the-WallVenting Horizontal Through-the-WallDirectVenting Category Fig. 21 Typical Common VentingApproved Intakes InstallationTermination Model NoDirect Vent-Vertical Freeze Protection Outdoor InstallationIgnition Control Functions High Limit - Manual ResetHigh Limit - Auto Reset Optional ControlsLow Water Cut-OffOptional Flow SwitchHigh & Low Gas Pressure Switches Optional Blocked Vent SwitchUser Menu Adjusting the XFyre SetpointOperating Instructions Blocked Condensate Drain SensorStatus Menu Service ModeStatus Menu 1 Items Status Menu 2 Items Installer Menu Items continued Installer Menu WIRING DIAGRAM Pre Start-upCheck For Your SafetySTART-UP Pre Start-upStart-Up PreparationBlower Check Follow-Up Safety InspectionManifold Check FinishingLighting Instructions OPERATIONPost Start-UpCheck Heater Faults TROUBLESHOOTINGXFyre Error Codes Heater ErrorsXFyre Fault Text FLUE / GAS PRESS F01 RemedyOutdoor Sensor Resistance ValuesTemperature Sensors Resistance ohmsDaily MAINTENANCESuggested Minimum Maintenance Schedule Preventive Maintenance ScheduleAs Required WeeklySemi-Annually AnnuallyNIOSH stated First Aid Combustion Chamber Coil Cleaning InstructionsInside Air Contamination APPENDIX248 CMR 5.082a1 through SCOPE LIMITED PARTS WARRANTY XFYRE - TYPE H and WHEAT EXCHANGER WARRANTY MODELSGAS SUPPLY DATA START-UPCHECKLIST FOR THE XFYREEMISSIONS SETTINGS AND TEST INFORMATION Nominal Factory Recommended Settings
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Manual 8 pages 63.38 Kb Manual 8 pages 12.19 Kb

300, 850 specifications

Raypak is a renowned name in the heating industry, particularly known for its high-quality pool and spa heaters. Among their extensive product line, the Raypak 850, 500, 300, 400, and 700 models stand out for their reliability, efficiency, and cutting-edge technologies. Each model is designed to cater to different needs and applications while maintaining Raypak’s commitment to performance.

The Raypak 850 is designed for larger commercial pools or residential setups requiring high output. With a powerful heat exchanger made from copper and bronze, it ensures superior heat transfer and longevity. Its digital control system provides precise temperature regulation, enhancing user experience. Moreover, it features a durable construction with weather-resistant materials, ensuring lasting performance in various environments.

The Raypak 500 model offers a balance between efficiency and compactness. It features eco-friendly technology that reduces energy consumption without sacrificing performance. The integrated thermostat allows users to maintain consistent water temperatures, making it ideal for residential pools. This model is well-regarded for its user-friendly digital display, simplifying operation and monitoring.

For those needing a more moderate capacity, the Raypak 300 is an efficient choice. It combines robust engineering with an easy-to-use interface. Its advanced ignition system improves reliability while minimizing energy waste. The Raypak 300’s compact design allows for easy installation in various spaces, making it an excellent option for smaller pools.

The Raypak 400 heats water quickly and efficiently, making it suitable for both residential pools and spas. It features a high-capacity heating system that ensures optimal performance. With a clear LED display, users can easily monitor their settings, while the integrated diagnostics provide real-time feedback for maintenance and troubleshooting.

Lastly, the Raypak 700 model is known for its versatility and robust performance. It is equipped with advanced safety features, including a high limit switch and water flow detection mechanism, to ensure safe operation. The model's energy-efficient design enhances its eco-friendliness, making it a popular choice among environmentally conscious users.

Collectively, these Raypak models exemplify superior engineering, performance, and user-friendliness. Their innovative features ensure that they meet the varied demands of pool owners while providing reliable heating solutions for leisure and relaxation. Whether for commercial or residential use, the Raypak 850, 500, 300, 400, and 700 offer unmatched quality and efficiency.