GE 2800 manual Zoneline warranty, Ducted Installation Comments, Replacement Installations

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General Installation Suggestions

Ducted Installation Comments

New Installations

The GE Zoneline® 2800 and 3800 series are approved for ducted installation using the GE Duct Adapter model RAK6052 and the GE Duct Extension RAK601. A field-fabricated duct extension with the same interior measurements as the RAK601 may be used with the RAK6052 duct adapter. GE does not recommend ducting in more than one direction.

The use of a duct adapter other than the RAK6052 is not approved by GE and may cause problems such as inadequate airflow to the secondary room or the unit shutting off on one of the overload devices.

Failure to allow for adequate air return from the secondary room is often the cause of less than satisfactory performance of a ducted installation.

Replacement Installations

GE offers duct adapters to allow for easy replacements of previous design chassis in ducted installations where a GE duct adapter was used in the original installation. A duct adapter is available that will align with the duct extension when GE-built components were used in the original installation.

The duct extension used from the early 1960s until late 1987 was 8-3/8" high by 6-1/2" wide. If the chassis to be replaced is the flat-top discharge (design until late 1987) the duct adapter model RAK7012 will align with the existing duct extension.

This means the duct extension will not have to be changed. However, to keep the cost of the replacement to a minimum there are components that will need to be taken off the existing installation and used on the RAK7012 duct adapter. The wall case mounting brackets, screws, discharge grille, damper, and end cap will need to be retained.

If the chassis is a slope-front discharge and the duct dimensions are 8-3/8" high by 6-1/2" wide then the chassis has already been replaced and the purchase

of a new duct adapter is not required. The only piece that needs to be replaced in this installation is the transition piece, model RAK7022, which fits between the chassis and the duct adapter.

If the chassis being replaced has a model number that begins with AZ22E, AZ22, AZ25, AZ32, AZ32H or AZ35, the new 2800 or 3800 Series unit can be installed using the same components that were used for the 2200 or 3200 Series unit.

If the existing chassis is a slope-front discharge and the duct dimensions are 7-3/32" high by 6-1/2" wide only the RAK7022 transition piece is required to install a 2800 or 3800 Series unit in the ducted installation.

There were a number of Zoneline units installed in ducted installations that did not use a GE duct adapter. The easiest way to determine if the existing duct adapter is a GE duct adapter is to compare the duct adapter dimensions to the dimensions above. If the dimensions are different than the dimensions above or it the duct adapter is not made of sheet metal, it is not a GE duct adapter. In such installations GE recommends the removal of the old duct adapter and duct extension and the installation of a RAK6052 duct adapter and a RAK601 duct extension. Zoneline units installed in installations not using GE duct adapters and an extension with the same cross-section dimensions as the duct adapter may not be covered by the warranty.

Zoneline warranty*

What is covered

Limited one-year warranty

For one year from date of original purchase, we will provide, free of charge, parts and service labor on-site to repair or replace any part of the Zoneline that fails because of a manufacturing defect.

Limited five-year warranty

For five years from the date of original purchase, we will provide, free of charge, parts and on-site service labor to repair or replace any part of the sealed refrigerating system (the compressor, condenser, evaporator and all connecting tubing) that fails because of a manufacturing defect.

Limited 2nd through 5th year parts warranty

For the second through the fifth year from date of original purchase, GE will provide, free of charge, parts that fail as a result of a manufactur- ing defect. Parts covered are fan motors, switches,

thermostat, heater, heater protectors, compressor overload, solenoids, circuit boards, auxiliary controls, thermistors, frost controls, icr pump, capacitors, varistors, and indoor blower bearing. This is a limited parts-only warranty, and does not include labor or transportation

to and from the service shop.

All warranty service will be provided by our factory service centers or by our authorized customer care® servicers during normal working hours.

*See written warranty for details

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Contents GE Zoneline packaged terminal air conditioners ALL Units Require Power Connection KIT Quick ReferenceZoneline Chassis Nomenclature Power Connection KitsExample Comparison of DRY AIR 25 Dehumidification Deluxe Dry Air 25 ModelsNewest Innovation from GE Cooling With Resistance HeatTable of Contents Introduction Chassis Room Cabinet Optional Accessories of the Zoneline SystemZoneline System Wall Case5800 Zoneline Features2800 .2Features and Benefits Compressor Restart Delay Fan-Only Setting HIGH/LOWFan-Cycle Switch SmartFan Electronic Temperature LimitingConcealed Manual Vent Control Easy Clean Air Discharge AreaUp-Front Air Filters Corrosion Protection OptionalCooling Temperature Limits Auxiliary Control SwitchesHeating Temperature Limits Series Switches Description Left SwitchesSeries models only Heat Sentinel Diagnostics Switch Up resistance heat onlyCentral Desk Control CDC Terminal Location and Typical WiringImportant CDC Comments all series applicable Resistance Heat Models Field Wiring TerminalRemote Thermostat Control RAK806 Universal Control Cover Label24V AC Feature Heat Pump Electric HeatHeat Pump Models Compressor Heater Common GroundField-Supplied Relay Specifications For Use With Mechanical 4-Wire Systems OnlyRemote Control Low Voltage Wiring Relay DesignationHeat Pumps and Energy Savings Balance PointHeat pump defrost Zoneline 3800 and 5800 Series Heat Pump Operation Zoneline 3800 and 5800 SeriesZoneline Heat Pump Heat Source Logic Heat pump condensateApplication Comments Air DistributionRAB71A Wall Case DimensionsWall Case with Chassis Installed RAB77 Wall CaseSub-Base Wall CaseChoice of wall cases is available for the Zoneline Wall Case Installation Data GeneralMasonry Wall Construction Architectural Window Louver InstallationWindow, Curtain and Panel Wall Construction Brick, Frame, Stucco Shingle ConstructionPreparation of the Wall Case for All Types of Construction Case AnglesFastening Wall Case Framing for Wall CaseBrick Veneer and Frame Construction Frame and Brick Veneer Installation Cord set connected Wall Section Detailed Side View22-1/4 Four sides 22-1/4 Where it joinsGasket Caulk around Perimeter Wall case all 22-3/842-1/8 Power supplyAll four sides where it 27-1/4 13-1/8RAB71/77 4 ± 1/413-3/4 + D Ge.com TOP View RAK204 Series SUB-BASE Installation and Electrical Data RAB71/77 Wall CaseCondensate Disposal Systems Wall Case with RAD10 Drain KIT External Drain. See page 36 for internal drainInternal Drain. See page 35 for external drain Replacements of Existing Ducted Units Ducted InstallationsNew Ducted Installations Ducted Application ConsiderationsRAK601 Ducted Application AZ2800/3800 SeriesRAK6052 High WideDucted Detailed Side Views AZ2800/3800 Series Exterior Grilles Outdoor GrilleExterior Architectural Treatments Special Outdoor Grilles 230/208-Volt Permanently Connected Units Or 277-Volt Unit Installation Permanently Connected Units230/208-Volt Line-Cord Connected Units 230/208 Volt Sub-Base and Direct Connected UnitsReplacement of Existing Chassis Electrical Wiring Information 2800/3800/5800 SeriesEssential Elements Ordering Overview 230/208-Volt Line Cord Connected Units Maximum Connected LoadVolt Units Heat Pump Performance Data Cooling Performance DataTotal Capacity Btuh Btuh at 80º F D.B. 67º F W.B Latent System Capacity Indoor Ambient DB Temperature F 10093.00 Installed unit capacity Btuh Watts/KW Formula for Calculating Operating Costs Using Above DataOutdoor Design Temperature Difference Normal Yearly Operating DataPage Ge.com Typical 5800 Series Schematic Diagram Suggested Bid Form Specifications Suggested Bid Form Specifications Suggested Bid Form Specifications Receptacles/Sub-Bases Premium Line 5800 SeriesSpecifications Complete Accessory List RAB71AGeneral Installation Suggestions Replacement Installations Zoneline warrantyDucted Installation Comments New InstallationsExterior Grille Color Samples Alphabetical IndexWarm Gray Beige Maple Bittersweet Chocolate Century of quality and innovation GE Company Pub. No -S087 PC48947