Nordyne G6RL 90+, G6RC 90+, G6RD 93+ For G6RC, G6RD and G6RL Residential Furnaces

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For G6RC, G6RD and G6RL Residential Furnaces

BLUE

BLUE

 

BLUE

 

BLOWER

SUPPLY AIR

FLAME ROLL-OUT

 

DECK SWITCH

LIMIT SWITCH

SWITCH

 

 

(SELECT MODELS

(ALL MODELS)

(ALL MODELS)

 

ONLY)

 

 

 

 

 

 

 

BLUE BLUE

ORANGE ORANGE

 

WHITE (NEUTRAL)

 

 

 

 

BLACK 120V

 

 

 

 

GROUND

 

 

 

 

ROOM THERMOSTAT

 

 

 

 

R

 

 

 

 

Y

 

 

 

 

G

 

 

 

 

W

 

 

 

 

AIR CONDITIONER

 

 

 

 

CONDENSING UNIT

 

 

 

 

C

 

 

 

 

Y

 

 

 

FLAME SENSOR

 

 

 

 

RED

 

 

 

 

YELLOW

 

 

 

BROWN

 

 

 

GAS

 

 

 

 

VALVE

 

 

 

 

 

IGNITOR

 

 

Legend

 

 

BLACK

 

 

BLACK

Field Wiring

 

R

C

BLACK

 

 

 

 

Factory Wiring:

INDUCER

 

Low Voltage

 

BLACK

 

 

 

High Voltage

 

 

 

 

 

 

 

STATUS

FAULT CONDITION

 

RED

 

LIGHT

 

 

 

Power On

 

 

 

ON

Limit Circuit Open

 

1 FLASH

Pressure Switch Stuck Open

 

2 FLASHES

Pressure Switch Stuck Closed

 

3 FLASHES

Ignition Failure (Check Ground)

 

4 FLASHES

115 VAC & Neutral Reversed or no Ground 5 FLASHES

False Flame or Gas Valve Relay Shorted

Continuous

Power Off

 

 

 

OFF

 

 

 

FLAME

FAULT CONDITION

 

YELLOW

 

LIGHT

Low Flame Sensor Signal

 

Continuous

 

 

 

Flash

Flame Present

 

 

 

ON

VENT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PRESSURE

VENT

SAFETY

SWITCH

PRESSURE SWITCH

SWITCH

 

 

 

 

(93+ MODELS ONLY)

(ALL MODELS)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WHITEBLACK

BLOWER DOOR

SWITCH

GREEN

TRANSFORMER

 

WHITE W/ BLK STRIPES

WHITE

24 V

120 V

BLK W/ WHITE STRIPES

BLACK

180 120 90 60

BLACK

 

 

3 OR 4 SPEED MOTOR

 

 

 

C

 

 

 

 

 

 

 

H

 

 

 

 

 

MH

 

 

 

L

ML

 

 

 

 

 

 

 

 

WHITE

RED

ORANGE

BLUE

BLACK

RED

1

 

 

 

 

 

 

 

 

 

ORANGE

2

 

 

 

 

 

 

 

 

 

BLUE

3

 

 

 

 

 

 

 

 

 

BLACK

4

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

WHITE

6

 

 

 

 

 

 

 

 

 

 

MOTOR

 

 

 

 

 

PLUG

 

 

 

 

THESE WIRES ARE

NOT PRESENT

ON 3 SPEED

MODELS

If any of the original wire as supplied with the furnace must be replaced, it must be replaced with wiring material having a temperature rating of at least 105 C.

Figure 26. G6RC, G6RD and G6RL Integrated Control Board System Diagram

30

Image 30
Contents Installation Instructions What to do if YOU Smell GASPage Table of Contents Dimensions Upflow G6RC & G6RD FurnacesDownflow G6RL Furnace Furnace Airflow Data High 1910 1860 1780 1700 1620 1520 1420Model Input Motor Number Btuh Speed Installation Requirements Requirements and Codes Clearances to Combustible MaterialsLocation Horizontal InstallationsSupply AIR Plenum Installation Downflow Warning G6RL ModelsCirculating AIR Supply Furnace on a Concrete SlabReturn Air Venting and Combustion AIR RequirementsMinimum Free Area40,000 100 sq. 60,000 80,000 Installation In a Confined Space Air Requirements For One-Pipe InstallationInstallation In An Unconfined Space Air From InsideVent Pipe Length and Diameter Venting RequirementsVent Pipe Material Air Directly Through An Exterior WallExample Vent Pipe InstallationSolution Pipe Routing and SupportG6RC & G6RD Upflow Furnaces G6RL Downflow FurnacesG6RL Downflow Furnaces G6RC & G6RD UpflowFurnaces G6RC & G6RD Upflow FurnacesLocation of Outdoor Terminations Vent Termination ClearancesAlternate Horizontal Vent Installation Horizontal VentingVertical Venting Vent Freezing ProtectionConcentric Vent Termination Drainage of Condensate from Furnace Vertical Vent TerminationGAS Supply and Piping Leak CheckNatural Gas High Altitude Conversion ConversionHigh Altitude Application LP/Propane Gas Sea Level and High Altitude ConversionElectrical Wiring Line Voltage WiringFurnace Rating Orifice Drill Size Plate Input Btu/h Nat START-UP and AdjustmentsLow Voltage Wiring Above Sea LevelStart-Up Procedure Verifying and Adjusting Firing RateElectrical Data Verifying and Adjusting Temperature Rise Verifying Burner OperationGAS Flow Rate Cubic Feet PER Hour Gas Flow RateVerifying Operation of the Supply Air Limit Switch Description of ComponentsG6RC, G6RD and G6RL Integrated Control Board System Diagram For G6RC, G6RD and G6RL Residential FurnacesMaintenance System Operation InformationG6RL Downflow Furnace Location of Major ComponentsHeating Mode Cooling ModeSequence of Operation Fan Mode Furnace Fails to OperateTwinning of Two Furnaces INSTALLATION/PERFORMANCE Check List Fuel Type¢707931*¤