Nordyne G6RL 90+, G6RC 90+, G6RD 93+ installation instructions Table of Contents

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Table of Contents

 

Furnace Specifications

4-5

Furnace Airflow Data

6-7

Installation Requirements

8

Supply Air Plenum Installation

9

Installation on a Concrete Slab

9

Installation on a Combustible Floor

9

Circulating Air Supply

10

Return Air

11

Venting and Combustion Air Requirements

11

Air Requirements for One-Pipe Installation

13

Installation in An Unconfined Space

13

Installation in A Confined Space

13

• Air From Inside

13

• Air Directly Through An Exterior Wall

14

• Outdoor Air Through Vertical Openings or Ducts

14

• Outdoor Air Through Horizontal Openings or Ducts

14

Venting Requirements

14

Vent Pipe Material

14

Vent Pipe Length and Diameter

14

Vent Pipe Installation

15

Pipe Routing & Support

15

Location of Outdoor Terminations

18

Horizontal Venting

19

Vertical Venting

20

Vent Freezing Protection

20

Concentric Vent Termination

20

Drainage of Condensate From Furnace

21

Gas Supply and Piping

22

Leak Check

22

Conversion

23

High Altitude Application

23

Natural Gas High Altitude Conversion

23

LP/Propane Gas Sea Level and High Altitude Conversion

23

Electrical Wiring

24

Line Voltage Wiring

24

Low Voltage Wiring

25

Start-up and Adjustments

25

Start-Up Procedure

26

Verifying and Adjusting Firing Rate

26

Verifying and Adjusting Temperature Rise

27

Verifying Burner Operation

27

Verifying Operation of the Supply Air Limit Switch

29

Description of Components

29

Maintenance

31

Combustion Air and Vent System

31

Air Filter(s)

31

Lubrication

31

Condensate Drain Assembly

31

Blower Compartment

31

Heat Exchanger and Burner Maintenance

31

Location of Major Components

32

System Operation Information

31

Sequence of Operation

33

Furnace Fails to Operate

34

Twinning of Two Furnaces

34

Installation/Performance Checklist

35

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Contents What to do if YOU Smell GAS Installation InstructionsPage Table of Contents Upflow G6RC & G6RD Furnaces DimensionsDownflow G6RL Furnace High 1910 1860 1780 1700 1620 1520 1420 Furnace Airflow DataModel Input Motor Number Btuh Speed Clearances to Combustible Materials Installation Requirements Requirements and CodesDownflow Warning G6RL Models Horizontal InstallationsSupply AIR Plenum Installation LocationFurnace on a Concrete Slab Circulating AIR SupplyVenting and Combustion AIR Requirements Return AirMinimum Free Area40,000 100 sq. 60,000 80,000 Air From Inside Air Requirements For One-Pipe InstallationInstallation In An Unconfined Space Installation In a Confined SpaceAir Directly Through An Exterior Wall Venting RequirementsVent Pipe Material Vent Pipe Length and DiameterPipe Routing and Support Vent Pipe InstallationSolution ExampleG6RL Downflow Furnaces G6RC & G6RD Upflow FurnacesG6RC & G6RD Upflow Furnaces G6RC & G6RD UpflowFurnaces G6RL Downflow FurnacesVent Termination Clearances Location of Outdoor TerminationsHorizontal Venting Alternate Horizontal Vent InstallationVertical Venting Vent Freezing ProtectionConcentric Vent Termination Vertical Vent Termination Drainage of Condensate from FurnaceLeak Check GAS Supply and PipingLP/Propane Gas Sea Level and High Altitude Conversion ConversionHigh Altitude Application Natural Gas High Altitude ConversionLine Voltage Wiring Electrical WiringAbove Sea Level START-UP and AdjustmentsLow Voltage Wiring Furnace Rating Orifice Drill Size Plate Input Btu/h NatStart-Up Procedure Verifying and Adjusting Firing RateElectrical Data Verifying Burner Operation Verifying and Adjusting Temperature RiseGas Flow Rate GAS Flow Rate Cubic Feet PER HourDescription of Components Verifying Operation of the Supply Air Limit SwitchFor G6RC, G6RD and G6RL Residential Furnaces G6RC, G6RD and G6RL Integrated Control Board System DiagramSystem Operation Information MaintenanceLocation of Major Components G6RL Downflow FurnaceHeating Mode Cooling ModeSequence of Operation Fan Mode Furnace Fails to OperateTwinning of Two Furnaces Fuel Type INSTALLATION/PERFORMANCE Check List¢707931*¤