Nordyne G6RC 90+, G6RL 90+, G6RD 93+ START-UP and Adjustments, Low Voltage Wiring, Above Sea Level

Page 25

Furnace Rating

Orifice Drill Size

 

 

Plate Input (Btu/h)

Nat

LP

 

 

 

45000

44

54

60000

45

55

72000

43

54

96000

43

54

120000

43

54

144000

43

54

Table 9. Natural and LP Gas Orifice Sizes

for Elevations between zero and

4999 ft. Above Sea Level

used in this furnace require an earth ground to operate properly. Acceptable methods for grounding are electrical wire or conduit ap- proved for electrical ground service. Do not use gas piping as an electrical ground.

NOTE: Proper line voltage polarity must be maintained in order for the control system to operate correctly. Verify that the incoming neutral line is connected to the white wire and the incoming "hot" line is connected to the black wire in the furnace junction box. These furnaces will not operate unless po- larity and ground are properly connected. See Figure 23.

!CAUTION:

Label all wires prior to disconnection when servicing controls. Wiring er- rors can cause improper and danger- ous operation. Verify proper opera- tion after servicing.

Furnace Rating

Orifice Drill Size

 

 

Plate Input (Btu/h)

Nat

LP

 

 

 

45000

44

55

60000

45

56

72000

43

55

96000

43

55

120000

43

55

144000

43

55

Table 10. Natural and LP gas Orifice Sizes for Elevations between 5000 and 10,000 ft.

Above Sea Level

nace. See Figure 24 for the proper connections for heating only (two-wire) and heating/cooling (four-wire) applications. The recommended minimum wire gauge for thermostat wiring is shown in Table 11.

The thermostat must not be installed on an outside wall or any other location where its opera- tion may be adversely affected. Adverse affects include radiant loading from fireplaces, sunlight, or lighting fixtures, and convective loading from warm air registers or electrical appliances.

To check the heat anticipator setting either:

1.Add the current draw of the system compo- nents; or

2.Measure the current flow on the thermostat R-W circuit after the circulating blower mo- tor has started.

Set the heat anticipator according to the thermo- stat manufacturer's instructions for heat antici- pator settings.

START-UP AND ADJUSTMENTS

Low Voltage Wiring

Install the thermostat per the manufacturer's instructions. The low voltage (24 volt) connec- tions from the thermostat are made at the terminal strip on the control board in the fur-

Prior to start-up, verify that:

1.The line voltage power leads are securely connected, that the polarity of the connec- tions is correct, and that the furnace is properly grounded.

Field Supplied

Field Supplied

 

Fused Service

 

Panel Connector

 

Panel

 

 

 

 

Black (Hot)

Black

Black

Black

White (Neutral)

White

White

White

Green or Bare

 

 

 

(Ground)

 

Ground

Ground

Ground

 

Field Supplied Disconnect

Within Sight of Furnace

Field Line Voltage Wiring

Factory Line Voltage Wiring

Figure 23. Line Voltage Field Wiring

25

Image 25
Contents What to do if YOU Smell GAS Installation InstructionsPage Table of Contents Upflow G6RC & G6RD Furnaces DimensionsDownflow G6RL Furnace High 1910 1860 1780 1700 1620 1520 1420 Furnace Airflow DataModel Input Motor Number Btuh Speed Clearances to Combustible Materials Installation Requirements Requirements and CodesSupply AIR Plenum Installation Horizontal InstallationsLocation Downflow Warning G6RL ModelsFurnace on a Concrete Slab Circulating AIR SupplyVenting and Combustion AIR Requirements Return AirFree Area Minimum40,000 100 sq. 60,000 80,000 Installation In An Unconfined Space Air Requirements For One-Pipe InstallationInstallation In a Confined Space Air From InsideVent Pipe Material Venting RequirementsVent Pipe Length and Diameter Air Directly Through An Exterior WallSolution Vent Pipe InstallationExample Pipe Routing and SupportG6RL Downflow Furnaces G6RC & G6RD Upflow FurnacesFurnaces G6RC & G6RD UpflowG6RL Downflow Furnaces G6RC & G6RD Upflow FurnacesVent Termination Clearances Location of Outdoor TerminationsHorizontal Venting Alternate Horizontal Vent InstallationVent Freezing Protection Vertical VentingConcentric Vent Termination Vertical Vent Termination Drainage of Condensate from FurnaceLeak Check GAS Supply and PipingHigh Altitude Application ConversionNatural Gas High Altitude Conversion LP/Propane Gas Sea Level and High Altitude ConversionLine Voltage Wiring Electrical WiringLow Voltage Wiring START-UP and AdjustmentsFurnace Rating Orifice Drill Size Plate Input Btu/h Nat Above Sea LevelVerifying and Adjusting Firing Rate Start-Up ProcedureElectrical Data Verifying Burner Operation Verifying and Adjusting Temperature RiseGas Flow Rate GAS Flow Rate Cubic Feet PER HourDescription of Components Verifying Operation of the Supply Air Limit SwitchFor G6RC, G6RD and G6RL Residential Furnaces G6RC, G6RD and G6RL Integrated Control Board System DiagramSystem Operation Information MaintenanceLocation of Major Components G6RL Downflow FurnaceCooling Mode Heating ModeSequence of Operation Furnace Fails to Operate Fan ModeTwinning of Two Furnaces Fuel Type INSTALLATION/PERFORMANCE Check List¢707931*¤