Nordyne G6RD 93+ Verifying Operation of the Supply Air Limit Switch, Description of Components

Page 29

Verifying Operation of the Supply Air Limit Switch

To verify operation of the supply air limit switch, make sure that the blower door is in place and that there is power to the furnace. Completely block the return airflow to the fur- nace by installing a close-off plate in place of or upstream of the filter(s). Set the thermostat above room temperature and verify that the Sequence of Operation is as described in these instructions. The supply air limit switch should function to turn off the gas valve within approxi- mately five minutes. The circulating air and combustion blowers should continue to run when the supply air limit switch opens. Remove the close-off plate immediately after the supply air limit switch opens. If the furnace operates for more than five minutes with no return air, set the thermostat below room temperature, shut off the power to the furnace, and replace the supply air limit switch.

DESCRIPTION OF COMPONENTS

Figure 28 shows the location of each of the functional components described below. If any component of the furnace must be re- placed, use only factory authorized replace- ment parts. See the Replacement Parts List for each component.

Flame Sensor – The flame sensor acts to prove that flame has carried over from the ignitor to the opposite end burner. If no flame is sensed, the furnace will be shut down automatically.

Gas Valve – The gas valve controls the flow of gas to the burners. When the gas valve is energized it automatically opens and regulates the gas pressure in the manifold.

Pressure Switch – The pressure switch verifies that the inducer is drawing the combustion gases through the heat exchanger. It also senses a blocked condensate drain condition.

Vent Pressure Switch (G6RD Only) – The vent pressure switch reacts to blockage in the vent or combustion air piping. It is utilized in G6RD furnaces only.

Supply Air Limit Switch – The supply air limit switch prevents the air temperature leaving the furnace from exceeding the maximum outlet air temperature.

Vent Safety Switch – The vent safety switch shuts the furnace down if the outlet flue gas temperature increases above 160°F. This switch protects the plastic flue system and the inducer from over-temperature conditions.

Flame Roll-Out Switch – This switch provides flame roll-out protection to the furnace and combustion air inlet pipe.

 

R

 

C

 

Y

 

G

 

W

Common

 

Leads

EAC

Connect

HUM

Neutral

 

Lead of

 

Electronic

 

Air Cleaner

 

and/or Humidifier

 

Here.

 

3 Amp Fuse

COM

24 V

9

6

3

8

5

2

7

4

1

Neutrals

 

 

 

Unused Motor

 

 

 

Leads

6

3

HUM

M1

M2

M3

5

2

 

 

 

 

4

1

 

 

 

 

60 90

120

180

Blower Off

 

 

 

 

 

 

 

Timing

 

 

TWIN

Flame Signal

Light (Yellow)

Status

Light (Red)

COOL

HEAT

EAC

XFMR

L1

Humidifier Tap

Cooling

(.5A@ 120 VAC)

Speed Tap

Electronic Air Tap (.5A@ 120 VAC)

Heating Speed Tap

Figure 25. Blower Speed Tap Location

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Contents What to do if YOU Smell GAS Installation InstructionsPage Table of Contents Upflow G6RC & G6RD Furnaces DimensionsDownflow G6RL Furnace High 1910 1860 1780 1700 1620 1520 1420 Furnace Airflow DataModel Input Motor Number Btuh Speed Clearances to Combustible Materials Installation Requirements Requirements and CodesSupply AIR Plenum Installation Horizontal InstallationsLocation Downflow Warning G6RL ModelsFurnace on a Concrete Slab Circulating AIR SupplyVenting and Combustion AIR Requirements Return Air40,000 100 sq. 60,000 80,000 MinimumFree Area Installation In An Unconfined Space Air Requirements For One-Pipe InstallationInstallation In a Confined Space Air From InsideVent Pipe Material Venting RequirementsVent Pipe Length and Diameter Air Directly Through An Exterior WallSolution Vent Pipe InstallationExample Pipe Routing and SupportG6RL Downflow Furnaces G6RC & G6RD Upflow FurnacesFurnaces G6RC & G6RD UpflowG6RL Downflow Furnaces G6RC & G6RD Upflow FurnacesVent Termination Clearances Location of Outdoor TerminationsHorizontal Venting Alternate Horizontal Vent InstallationConcentric Vent Termination Vertical VentingVent Freezing Protection Vertical Vent Termination Drainage of Condensate from FurnaceLeak Check GAS Supply and PipingHigh Altitude Application ConversionNatural Gas High Altitude Conversion LP/Propane Gas Sea Level and High Altitude ConversionLine Voltage Wiring Electrical WiringLow Voltage Wiring START-UP and AdjustmentsFurnace Rating Orifice Drill Size Plate Input Btu/h Nat Above Sea LevelElectrical Data Start-Up ProcedureVerifying and Adjusting Firing Rate Verifying Burner Operation Verifying and Adjusting Temperature RiseGas Flow Rate GAS Flow Rate Cubic Feet PER HourDescription of Components Verifying Operation of the Supply Air Limit SwitchFor G6RC, G6RD and G6RL Residential Furnaces G6RC, G6RD and G6RL Integrated Control Board System DiagramSystem Operation Information MaintenanceLocation of Major Components G6RL Downflow FurnaceSequence of Operation Heating ModeCooling Mode Twinning of Two Furnaces Fan ModeFurnace Fails to Operate Fuel Type INSTALLATION/PERFORMANCE Check List¢707931*¤