Nordyne G6RD 93+, G6RL 90+ High Altitude Application, Natural Gas High Altitude Conversion

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CAPACITY OF BLACK IRON GAS PIPE (CU. FT. PER HOUR)

FOR NATURAL GAS (SPECIFIC GRAVITY - 0.60)

 

NOMINAL

 

 

LENGTH OF PIPE RUN

 

 

 

BLACK IRON

 

 

 

(feet)

 

 

 

 

PIPE DIAMETER

 

 

 

 

 

 

 

 

 

(in.)

10

20

30

40

50

60

70

80

1/2

130

90

75

65

55

50

45

40

 

3/4

280

190

150

130

115

105

95

90

 

 

1

520

350

285

245

215

195

180

170

 

1

1/4

1050

730

590

500

440

400

370

350

 

1

1/2

1600

1100

890

760

670

610

560

530

The cubic feet per hour listed in the table above must be greater than the cubic feet per hour of gas flow required by the furnace. To determine the cubic feet per hour of gas flow required by the furnace, divide the input rate of the furnace by the heating value of the gas:

Cubic Feet Per Hour Required =

Input To Furnace (Btu/hr)

 

Heating Value of Gas (Btu/Cu. Ft.)

Table 6. Capacity of Black Iron Gas Pipe (cu. ft. per hour)

for Natural Gas (specific gravity = .60)

NOTE: When pressure testing gas supply lines at pressures greater than 1/2 psig (14 in. water column), the furnace must be disconnected from the gas supply piping system to prevent damage to the gas control valve.

If the test pressure is less than or equal to 1/2 psig (14 in. water column), the furnace must be isolated from the gas supply line by closing the manual shut-off valve.

!WARNING:

This furnace was equipped at the fac- tory for use with natural gas only. A special kit, supplied by the manufac- turer, is required to convert the fur- nace to operate on LP/propane gas. Failure to use the proper conversion kit can cause fire, explosion, property damage, carbon monoxide poisoning, personal injury, or death.

Conversion

Conversion of this furnace to use LP/propane gas must be made by qualified service personnel, using only approved parts.

High Altitude Application

High altitude application with this furnace can be field performed by a simple adjustment of manifold pressure, and if necessary changing the orifices. The changes required depend on

the installation altitude and the heating value of the gas. The gas heating value based on sea level can be obtained from your local gas utility. The heating value of gas at high altitude is always lower than the sea level heating value. The heating values used in Tables 7 & 8 are based on sea level values.

Natural Gas High Altitude

Conversion

All factory shipped furnaces are ready to operate between zero and 4999 ft. above sea level. For higher altitudes (between 5000 and 10,000 ft. above sea level), conversion can be achieved simply by adjusting the furnace manifold pressure as shown in Table 7.

LP/Propane Gas Sea Level and High Altitude Conversion

Conversion of this furnace to utilize LP/propane gas must be made by qualified service personnel, using factory authorized or approved parts. Conversion to LP/propane gas can be accomplished by first replacing the natural gas orifices with the appropriate LP/propane orifices shown in Table 9 or 10. Note: for installations between zero and 5000 ft. above sea level, a #54 or #55 drill size orifice should be used depending upon the rated firing rate of the unit (see Table 9 or 10). However for installations above 5000 ft. above sea level, a # 55 or #56 drill size orifice should be used. After changing the orifices, use Table 8 to determine the appropriate manifold pressure for your installation.

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Contents What to do if YOU Smell GAS Installation InstructionsPage Table of Contents Upflow G6RC & G6RD Furnaces DimensionsDownflow G6RL Furnace High 1910 1860 1780 1700 1620 1520 1420 Furnace Airflow DataModel Input Motor Number Btuh Speed Clearances to Combustible Materials Installation Requirements Requirements and CodesDownflow Warning G6RL Models Horizontal InstallationsSupply AIR Plenum Installation LocationFurnace on a Concrete Slab Circulating AIR SupplyVenting and Combustion AIR Requirements Return Air40,000 100 sq. 60,000 80,000 MinimumFree Area Air From Inside Air Requirements For One-Pipe InstallationInstallation In An Unconfined Space Installation In a Confined SpaceAir Directly Through An Exterior Wall Venting RequirementsVent Pipe Material Vent Pipe Length and DiameterPipe Routing and Support Vent Pipe InstallationSolution ExampleG6RL Downflow Furnaces G6RC & G6RD Upflow FurnacesG6RC & G6RD Upflow Furnaces G6RC & G6RD UpflowFurnaces G6RL Downflow FurnacesVent Termination Clearances Location of Outdoor TerminationsHorizontal Venting Alternate Horizontal Vent Installation Concentric Vent Termination Vertical Venting Vent Freezing Protection Vertical Vent Termination Drainage of Condensate from FurnaceLeak Check GAS Supply and PipingLP/Propane Gas Sea Level and High Altitude Conversion ConversionHigh Altitude Application Natural Gas High Altitude ConversionLine Voltage Wiring Electrical WiringAbove Sea Level START-UP and AdjustmentsLow Voltage Wiring Furnace Rating Orifice Drill Size Plate Input Btu/h NatElectrical Data Start-Up ProcedureVerifying and Adjusting Firing Rate Verifying Burner Operation Verifying and Adjusting Temperature RiseGas Flow Rate GAS Flow Rate Cubic Feet PER HourDescription of Components Verifying Operation of the Supply Air Limit SwitchFor G6RC, G6RD and G6RL Residential Furnaces G6RC, G6RD and G6RL Integrated Control Board System DiagramSystem Operation Information MaintenanceLocation of Major Components G6RL Downflow FurnaceSequence of Operation Heating ModeCooling Mode Twinning of Two Furnaces Fan ModeFurnace Fails to Operate Fuel Type INSTALLATION/PERFORMANCE Check List¢707931*¤