Nordyne G6RD 93+ Start-Up Procedure, Verifying and Adjusting Firing Rate, Electrical Data

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Furnace

Cabinet

Nominal

Maximum

Minimum

Maximum

Minimum

Maximum

Input

Width

Electrical

Operating

Operating

Furnace

Wire

Fuse or Circuit

(Btuh)

(in.)

Supply

Voltage

Voltage

Amperes

Gauge

Breaker Amps*

40,000

14.25

115-60-1

127

103

12.2

14

15

60,000

14.25

115-60-1

127

103

12.2

14

15

80,000

19.75

115-60-1

127

103

14.1

14

15

100,000

19.75

115-60-1

127

103

14.1

14

15

120,000

22.50

115-60-1

127

103

17.3

12

20

* Time-delay fuses or HACR-type circuit breakers are required.

Thermostat

Recommended Thermostat

Wire

Wire Length

Gauge

2-wire

4 or 5-wire

 

(heating)

(cooling)

24

22

20

18

55 ft.

25 ft.

90 ft.

45 ft.

140 ft.

70 ft.

225 ft.

110 ft.

Table 11. Electrical Data

 

 

 

 

 

A/C Condensing Unit

 

 

 

 

 

 

 

 

Condensing Unit

 

 

 

 

 

 

 

 

 

 

Control Box

 

 

 

 

 

 

 

 

 

COM

 

 

Blower Off

60 90 120 180

 

 

 

 

 

 

 

 

 

R

R

 

 

3 Amp

 

Timing

 

 

Connect

C

 

24 V

 

Fuse

 

 

 

TWIN

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

R & W

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flame Signal Light

 

Heating

 

 

 

 

 

 

W

G

 

 

 

 

 

 

(Yellow)

 

Only

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Room

W

 

 

 

 

 

Status Light

 

 

 

 

 

 

 

 

9

6

3

 

 

 

 

 

(Red)

 

Thermostat

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

5

2

 

 

 

 

 

 

 

 

 

 

7

4

1

 

 

 

 

 

 

 

 

NOTE: The "Y"

 

 

 

 

 

 

 

 

 

 

 

terminal on the

EAC

 

 

 

 

 

 

 

 

 

 

UTEC control board

 

 

 

 

 

 

 

 

 

 

must be connected

 

 

Neutrals

 

 

 

 

 

 

to the thermostat.

HUM

 

 

 

 

 

 

 

 

 

 

HUM

M3 M2 M1

COOL

HEAT

XFMR EAC

 

L1

FIELD WIRING

 

 

 

Unused Motor Leads

 

 

 

 

 

6

3

 

 

 

 

 

 

 

Low Voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

5

2

 

 

 

 

 

 

 

Connections

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

1

 

 

 

 

 

 

 

Figure 24. Low Voltage Field,

Four-wire Heating/Cooling Applications

2.The thermostat wires (R, W, Y, and G) are securely connected to the correct leads on the terminal strip of the circuit board.

3.The gas line service pressure does not exceed 10.0 in. water column (0.36 psig), and is not less than 4.5 in. water column (0.16 psig) for natural gas. For LP gas the line service pressure must not exceed 14 in. water column (0.51 psig), and must not be less than 11.0 in. W.C. (0.40 psig).

4.The roll-out and vent safety manual reset switches are closed. If necessary, press the red button to reset a switch. See Figure 28

for location. DO NOT install a jumper wire across a switch to defeat its function. If a switch reopens on start-up, DO NOT reset the switch without identifying and correct- ing the fault condition which caused the switch to trip.

5.The blower door is in place, closing the door switch in the line voltage circuit.

6.The gas line has been purged and all con- nections are leak tight.

Start-Up Procedure

1.Set the thermostat to the lowest setting.

2.Close the disconnect(s) to provide line volt- age to the furnace.

3.Follow the procedures given on the operat- ing instructions label attached to the furnace.

4.Set the thermostat above room tempera- ture and verify the sequence of operation. (See the SEQUENCE OF OPERATION.)

5.After the furnace has run for approximately five minutes, set the thermostat below room temperature and verify steps (9) through (11) of the SEQUENCE OF OPERATION.

Verifying and Adjusting

Firing Rate

The firing rate must be verified for each installa- tion to prevent over-firing the furnace.

NOTE: The firing rate must not exceed the rate shown on the furnace rating plate. At altitudes above 2000 ft. the firing rate must be adjusted as described in the high altitude section.

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Contents Installation Instructions What to do if YOU Smell GASPage Table of Contents Dimensions Upflow G6RC & G6RD FurnacesDownflow G6RL Furnace Furnace Airflow Data High 1910 1860 1780 1700 1620 1520 1420Model Input Motor Number Btuh Speed Installation Requirements Requirements and Codes Clearances to Combustible MaterialsLocation Horizontal InstallationsSupply AIR Plenum Installation Downflow Warning G6RL ModelsCirculating AIR Supply Furnace on a Concrete SlabReturn Air Venting and Combustion AIR Requirements40,000 100 sq. 60,000 80,000 MinimumFree Area Installation In a Confined Space Air Requirements For One-Pipe InstallationInstallation In An Unconfined Space Air From InsideVent Pipe Length and Diameter Venting RequirementsVent Pipe Material Air Directly Through An Exterior WallExample Vent Pipe InstallationSolution Pipe Routing and SupportG6RC & G6RD Upflow Furnaces G6RL Downflow FurnacesG6RL Downflow Furnaces G6RC & G6RD UpflowFurnaces G6RC & G6RD Upflow FurnacesLocation of Outdoor Terminations Vent Termination ClearancesAlternate Horizontal Vent Installation Horizontal VentingConcentric Vent Termination Vertical VentingVent Freezing Protection Drainage of Condensate from Furnace Vertical Vent TerminationGAS Supply and Piping Leak CheckNatural Gas High Altitude Conversion ConversionHigh Altitude Application LP/Propane Gas Sea Level and High Altitude ConversionElectrical Wiring Line Voltage WiringFurnace Rating Orifice Drill Size Plate Input Btu/h Nat START-UP and AdjustmentsLow Voltage Wiring Above Sea LevelElectrical Data Start-Up ProcedureVerifying and Adjusting Firing Rate Verifying and Adjusting Temperature Rise Verifying Burner OperationGAS Flow Rate Cubic Feet PER Hour Gas Flow RateVerifying Operation of the Supply Air Limit Switch Description of ComponentsG6RC, G6RD and G6RL Integrated Control Board System Diagram For G6RC, G6RD and G6RL Residential FurnacesMaintenance System Operation InformationG6RL Downflow Furnace Location of Major ComponentsSequence of Operation Heating ModeCooling Mode Twinning of Two Furnaces Fan ModeFurnace Fails to Operate INSTALLATION/PERFORMANCE Check List Fuel Type¢707931*¤