Monessen Hearth HBDV400, HBDV300 manual Contents

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CONTENTS

Important Safety Information

3

Product Features

5

Code Approval

5

Pre-Installation Information

6–9

High Elevation Installation

6

Orifice Sizes, Pressures and BTUs

6

Before You Start

6

Fireplace Framing

7

Fireplace Dimensions

8

Fireplace Location

9

Clearances

10

Securing Fireplace to Floor or Framing

11

Installation Information

12

Installation Precautions

12

Vent Installation

13

Optional Top Vent Application

14

Installation Planning

15

Rear (Through the Wall) Applications

18

Horizontal Termination Configuration

20

Below Grade Installations

22

Vertical Through-the-Roof Installation

23

Installation for Vertical Termination

24

Vertical or Horizontal Flex Venting

26

Fireplace Installation

28

Check Gas Type

28

Installing Gas Piping to Fireplace/Burner

 

System Location

28

Checking Gas Pressure

30

Electrical Installation

30

Electrical Wiring

30

Remote Wall Mounted Switch

31

Remote Wall Switch

31

Optional DC Remote Systems

31

Optional Fan

31

Glass Removal & Brick Installation

32

Final Installation

33–35

Placement of lava rock, rock wool

 

 

and logs

33–35

Installing Andirons

35

Operating Instructions (Millivolt)

36

What To Do If You Smell Gas

36

Lighting Millivolt Pilot for the First Time

37

Lighting Pilot

37

Lighting Burner

38

To Turn Off Gas

38

Cleaning and Maintenance

39

Burner, Pilot and Control Compartment

39

Pilot Flame

39

Burner

39

Burner Flame

39

Vent System

40

Glass Door

40

Logs

40

Rock Wool

40

Troubleshooting

41

Replacement Parts

43–48

Fireplace Components

43–44

Millivolt Engine Components

45–46

Vent Components

47

Logs

48

Massachusetts Residents Requirements..... 49

Warranty

Back Cover

2

54D5031

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Contents Models What to do if YOU Smell GASContents Owner Important Safety InformationInstaller Gas is commonly known as Never connect unit to privateNon-utility gas wells. This Wellhead gasCode Approval Product Features and Code ApprovalProduct Specifications Listed Vented GAS Fireplace HeaterOrifice SIZES, Pressures and BTUs PRE-INSTALLATION InformationHigh Elevations Before YOU StartFraming Dimensions Fireplace FramingFireplace Dimensions Fireplace DimensionsFireplace Location Locating Gas FireplaceMantel Clearances ClearancesClearances to Combustibles Insulation Board Securing Fireplace to Floor or FramingFinishing Material Installation InformationInstallation Precautions Vent Installation Combustible Clearances for Vent PipeConfiguration the 4 100mm flue pipe Optional TOP Vent ApplicationAfter conversion to top vent Should be concentric within the 65/8For Horizontal Termination Installation PlanningInstalling a Vent System in AN Outside Chase For Vertical TerminationHorizontal Vent Termination Location Minimum DistancesHOW to USE the Vent Graph FeetVenting Installation Rear Through the Wall ApplicationsInto any wall. This will cause a Rear Wall Vent InstallationDo not recess vent termination fire hazardHorizontal Termination Configurations Maximum Three 3 90 Elbows Per InstallationHorizontal Termination Configuration Horizontal Run ReductionBelow Grade Installations Below Grade InstallationVertical THROUGH-THE-ROOF Applications Support Straps for Horizontal RunsInstallation for Vertical Termination Flat Ceiling InstallationMinimum chimney clearance Flex Vent Installation Start the flexible vent as followsTypical pipe connection Check GAS Type Fireplace InstallationInstalling GAS Piping to Fireplace / Burner System Location Gas Connection Checking GAS Pressure and Electrical Installation Do not use open flame to checkRemote Wall Switch Electrical InstallationRemote Wall Mounted Switch Optional DC Remote SystemsGlass Frame Removal Glass Removal & Brick InstallationBrick Installation Final Installation Placement of Lava ROCK, Rock Wool and LogsLog #3 Log #2 Installing Universal Andirons Placement of Log 7 HBDV400 onlyWhat to do if YOU Smell GAS Leak TestingOperating Instructions Millivolt Initial LightingApproved Leak Testing Method Pilot Position Main Burner SwitchLighting the Burner Pilot Flame Cleaning and MaintenanceBURNER, Pilot and Control Compartment BurnerLogs Vent SystemGlass Door Rock WoolSymptom Possible Cause Action Standing Pilot IgnitionTroubleshooting Replacement Parts Fireplace ComponentsCC=Cottage Clay CR=Cottage Red Millivolt Engine Millivolt Components Vent ComponentsVent Components Refer to illustrations on previousLogs Special Requirements Special Requirements 54D5031 54D5031 54D5031 Basic Warranty Lifetime WarrantyFive Year Warranty