Liebert 3000 manual Glycol Solution Maintenance, Adjusting Collar Nut

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Component Operation and Maintenance

High Pressure Valve - 350 PSIG System (2413 kPa) for 3 Ton Units (Metrex Valve)

Adjustment—The valve may be adjusted using a 1/8" diameter rod. Turn adjusting collar nut coun- terclockwise to raise head pressure. Turn it clockwise to lower head pressure. Rotation directions are as viewed from top of valve spring housing.

Figure 11 Metrex valve adjustment

Adjusting Collar Nut

Manual Flushing—The valve may be flushed by rotating the socket head screw clockwise. This screw must be in the OUT position (counterclockwise) for normal valve operation.

Valve Disassembly

1.Shut off the water supply by using isolating valves.

2.Relieve the tension on the main spring by turning the adjusting screw (or collar) as far as it will go (provide a container to catch water below the valve).

3.Remove four screws extending through the main spring housing.

4.Remove the center assembly screws for access to all internal parts.

5.Clean the seat if possible. If the seat is pitted or damaged, replace the valve rubber disc and valve seat.

6.After valve is reassembled check for leaks.

7.Readjust head pressure control.

Testing Function of Valve—When the refrigeration system has been off for approximately 10 to 15 minutes, the water flow should stop.

If the water continues to flow, the valve is either improperly adjusted (with head pressure too low) or the pressure sensing capillary is not connected properly to the condenser.

Glycol Solution Maintenance

It is difficult to establish a specific schedule of inhibitor maintenance since the rate of inhibitor deple- tion depends upon local water conditions. Analysis of water samples at time of installation and every six months should help to establish a pattern of depletion. A visual inspection of the solution and fil- ter residue is often helpful in judging whether or not active corrosion is occurring.

The complexity of water caused problems and their correction makes it important to obtain the advice of a water treatment specialist and follow a regularly scheduled maintenance program. It is impor- tant to note that improper use of water treatment chemicals can cause problems more serious than using none.

Proper inhibitor maintenance must be performed in order to prevent corrosion of the glycol system. Consult glycol manufacturer for testing and maintenance of inhibitors. Do not mix products from dif- ferent manufacturers. For further details, refer to filling instructions in the installation manual, Lie- bert part number SL-11925.

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Contents Liebert Challenger Page Table of Contents Run Diagnostics Alarm Descriptions Component Operation and MaintenanceHumidifier Figures Page Glycool Chilled Glycol Cooling Systems System DescriptionsCompressorized Systems Chilled Water SystemsStart-Up Procedure Basics Advanced microprocessor control panelAdvanced microprocessor a control for Challenger Status Display Status/Alarm DataMain Menu MENU/ESC Run Hours Log Setpoints/SetupDefault setpoints and ranges Analog SensorsSetup System Setup OperationSelect Options Show DIP SwitchesCalibrate Sensors Default Time Setup AlarmsAlarm default time delays Alarm Delay secondsStandard Custom Alarm Messages Humidity HUM Control MethodSet Status Display Analog SetupCalibrate Actuator Test Outputs Run DiagnosticsShow Inputs Test Control BoardControl Circuit Board Change PasswordsDate and Time LCD Display ContrastControl Outputs DIP SwitchesNon-Volatile Memory Control output LEDsOperation with Advanced Microprocessor with Graphics Control Advanced microprocessor with graphics control menu View/Set Alarms See 3.7.7 Set Status DisplaySetup Alarms Setup Water Detect Floor Plan Setup Custom AlarmsView Water Detect Floor Plan for Optional LTM1000/LT750 Operating Status System SetupCold Start Delay View/Set Control SetpointsIR Flush Overfill infrared humidifiers only Auto Restart DelayDefault Settings and Ranges Chilled Water/Hot Water/Econ-O-Coil FlushCalibrate Valve Actuator Select Control Algorithm Chilled Water and SCR Reheats onlyRun Diagnostics Select Humidity Sensing ModeShow Inputs Plot Graphs Setting optionsModify Plot Scales Analog/Digital Inputs View Run Hours LogView Total Run Hours View 24 Hour Run Time HistoryLCD Contrast Nonvolatile Memory Response to Control Types Proportional Control Temperature ControlCooling/Heating Required, in Percent % PID Control Chilled Water or SCR Reheats onlyChilled Water Cooling Glycool CoolingDual Cooling Source Cooling/dehumidification load status responseHot Water Reheat Humidity ControlHeating Operation Electric Reheat SCR Electric Reheat Requires Special Control SoftwareHumidification Operation System Activation Control TypesProportional Control Time between peaks x 5% Connecting the Analog Sensors Load Control FeaturesAdditional Features Short Cycle ControlWater Detection Display Installation-LT750 DIP Switch SettingsFault LT750 Environmental UnitPhysical Connections SetupCalibration Communications Liebert Monitoring Devices and SoftwareStandard Alarms Change FilterCompressor Overload Custom AlarmsHigh Temperature High Head PressureLoss of Power High Temperature and Low Temperature SimultaneouslyHumidifier Problem Infrared Humidifiers Low TemperatureOptional/Custom Alarms System Testing Water Detection Sensor FirestatSmoke Detector Liebert unit Recommended Liquitect location Floor drainRemote Shutdown Zone leak detection kit installation scenariosFilters Distance From UnitBelt Blower PackageFan Impellers and Bearings Air DistributionDischarge Pressure Refrigeration SystemSuction Pressure SuperheatThermostatic Expansion Valve Operation AdjustmentHot Gas Bypass Valve Operation Outdoor fan/condenser configuration Air Cooled CondenserRegulating Valve Water/Glycol Cooled Condensers Coaxial CondenserValve spring guide Glycol Solution Maintenance Adjusting Collar NutCompressor Functional Check Compressor ReplacementMechanical Failure Compressor Replacement Procedure Electrical FailureInfrared Humidifier Cleaning the PanHumidifier Removing the PanAutoflush Controls Autoflush Infrared Humidifier Cleaning SystemAutoflush Operation Steam Generating HumidifierOperation ControlsPart Capacity Number Voltage Lbs/hr kg/hr Replacing the CanisterHumidifier canister part numbers 200-460Circuit Board Adjustments Drain Tempering FeatureChilled water troubleshooting Blower troubleshootingSymptom Possible Cause Check or Remedy Compressor and refrigeration system troubleshooting Compressor and refrigeration system troubleshooting Infrared humidifier troubleshooting Dehumidification troubleshootingGlycol pump troubleshooting See 6.4.8 Compressor Functional Check and TableSteam generating humidifier troubleshooting Reheat troubleshooting Compressor Filters Steam Generating HumidifierBlower Section Air Cooled Condenser if applicableGlycol Pump FiltersWater/Glycol Condenser if applicable Electrical PanelSemiannual Maintenance Inspection Checklist Page Ti n Ne tIti That
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3000 specifications

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