Liebert 3000 manual Compressor and refrigeration system troubleshooting

Page 67

 

 

Troubleshooting

Table 23 Compressor and refrigeration system troubleshooting

 

 

 

 

Symptom

Possible Cause

Check or Remedy

 

 

 

 

Power off

Check main switch, fuses or CBs and

Compressor will not start

 

wiring

 

Current overload open

Re-set units with overload option

 

 

manually. Allow compressor to cool for

 

 

internal overloads to reset.

 

Loose electrical connections

Tighten connections

 

 

 

 

Compressor motor burned out

Check and replace compressor if

 

 

defective.

Compressor will not operate,

No call for cooling

Check monitor status.

 

 

Solenoid valve not energizing

Hold screwdriver over solenoid and check

contactor not pulling in

 

for magnetic field. This indicates solenoid

 

 

 

 

is energized.

 

 

 

 

Low pressure switch not making contact

Check gas pressure - manually energize

 

 

low pressure switch.

Compressor will not operate,

High pressure switch open

Reset switch. Refer to other refrigeration

contact not pulling in

 

troubleshooting suggestions.

Compressor contactor pulled in but

Blown fuse or tripped CB

Check for line voltage after fuses or CBs,

compressor will not operate

 

and after contactors.

 

Low pressure switch not closing

Check for low gas pressure. Compressor

Compressor runs for three minutes

 

is running on Positive Start Kit (air cooled

then stops; contactor drops out.

 

systems only)

 

Liquid line solenoid valve not opening

Check magnetic field to see if energized.

 

 

 

High discharge pressure

Dirty condenser or drycooler fins

Clean coil.

 

 

Condenser equipment not operating

Check operation.

 

 

 

 

 

High refrigerant charge

Check refrigerant charge.

 

 

 

 

Hot gas bypass valve adjusted

Adjust properly.

 

improperly

 

 

Water regulating valve adjusted

Adjust properly.

 

improperly

 

Low discharge pressure

Excessive fluid flow through condenser

Adjust fluid regulating valve

 

 

Suction service valve partially closed

Open the valve.

 

 

 

 

 

Faulty head pressure control valve or

Replace if defective.

 

condenser fan speed control

 

 

Compressor rotation in reverse direction

Check for proper power phase wiring to

 

 

unit and to compressor motor.

 

Insufficient refrigerant in system

Check for leaks, repair, and add

Low suction pressure

 

refrigerant for air cooled. Evacuate and

 

 

recharge for water/glycol unit.

 

Dirty air filters

Change filters.

 

 

 

 

Plugged filter-drier

Replace filter.

 

 

 

 

Improper superheat adjustment

Reset expansion valve for 10-15°F

 

 

(6-8°C)

 

Defective expansion valve sensing

Replace element

 

element

 

 

Poor air distribution

Check duct work for closed dampers.

 

 

Check for under-floor restrictions at or

 

 

near the unit.

 

Low condensing pressure

Check head pressure control device.

 

 

 

 

Slipping belts

Inspect and adjust

 

 

 

59

Image 67
Contents Liebert Challenger Page Table of Contents Run Diagnostics Component Operation and Maintenance Alarm DescriptionsHumidifier Figures Page Chilled Water Systems System DescriptionsCompressorized Systems Glycool Chilled Glycol Cooling SystemsStart-Up Procedure Advanced microprocessor control panel BasicsAdvanced microprocessor a control for Challenger Status Display Status/Alarm DataMain Menu MENU/ESC Analog Sensors Setpoints/SetupDefault setpoints and ranges Run Hours LogSetup Operation Setup SystemSelect Options Show DIP SwitchesCalibrate Sensors Alarm Delay seconds Setup AlarmsAlarm default time delays Default TimeHumidity HUM Control Method Standard Custom Alarm MessagesSet Status Display Analog SetupCalibrate Actuator Test Control Board Run DiagnosticsShow Inputs Test OutputsLCD Display Contrast Change PasswordsDate and Time Control Circuit BoardControl output LEDs DIP SwitchesNon-Volatile Memory Control OutputsOperation with Advanced Microprocessor with Graphics Control Advanced microprocessor with graphics control menu See 3.7.7 Set Status Display View/Set AlarmsSetup Alarms Setup Water Detect Floor Plan Setup Custom AlarmsView Water Detect Floor Plan for Optional LTM1000/LT750 View/Set Control Setpoints System SetupCold Start Delay Operating StatusChilled Water/Hot Water/Econ-O-Coil Flush Auto Restart DelayDefault Settings and Ranges IR Flush Overfill infrared humidifiers onlySelect Control Algorithm Chilled Water and SCR Reheats only Calibrate Valve ActuatorSelect Humidity Sensing Mode Run DiagnosticsShow Inputs Plot Graphs Setting optionsModify Plot Scales View Run Hours Log Analog/Digital InputsView Total Run Hours View 24 Hour Run Time HistoryLCD Contrast Nonvolatile Memory PID Control Chilled Water or SCR Reheats only Temperature ControlCooling/Heating Required, in Percent % Response to Control Types Proportional ControlCooling/dehumidification load status response Glycool CoolingDual Cooling Source Chilled Water CoolingSCR Electric Reheat Requires Special Control Software Humidity ControlHeating Operation Electric Reheat Hot Water ReheatHumidification Operation System Activation Control TypesProportional Control Time between peaks x 5% Short Cycle Control Load Control FeaturesAdditional Features Connecting the Analog SensorsLT750 Environmental Unit Installation-LT750 DIP Switch SettingsFault Water Detection DisplayPhysical Connections SetupCalibration Liebert Monitoring Devices and Software CommunicationsChange Filter Standard AlarmsHigh Head Pressure Custom AlarmsHigh Temperature Compressor OverloadLow Temperature High Temperature and Low Temperature SimultaneouslyHumidifier Problem Infrared Humidifiers Loss of PowerOptional/Custom Alarms System Testing Liebert unit Recommended Liquitect location Floor drain FirestatSmoke Detector Water Detection SensorDistance From Unit Zone leak detection kit installation scenariosFilters Remote ShutdownAir Distribution Blower PackageFan Impellers and Bearings BeltSuperheat Refrigeration SystemSuction Pressure Discharge PressureThermostatic Expansion Valve Operation AdjustmentHot Gas Bypass Valve Operation Air Cooled Condenser Outdoor fan/condenser configurationRegulating Valve Water/Glycol Cooled Condensers Coaxial CondenserValve spring guide Adjusting Collar Nut Glycol Solution MaintenanceCompressor Functional Check Compressor ReplacementMechanical Failure Electrical Failure Compressor Replacement ProcedureRemoving the Pan Cleaning the PanHumidifier Infrared HumidifierSteam Generating Humidifier Autoflush Infrared Humidifier Cleaning SystemAutoflush Operation Autoflush ControlsControls Operation200-460 Replacing the CanisterHumidifier canister part numbers Part Capacity Number Voltage Lbs/hr kg/hrDrain Tempering Feature Circuit Board AdjustmentsChilled water troubleshooting Blower troubleshootingSymptom Possible Cause Check or Remedy Compressor and refrigeration system troubleshooting Compressor and refrigeration system troubleshooting See 6.4.8 Compressor Functional Check and Table Dehumidification troubleshootingGlycol pump troubleshooting Infrared humidifier troubleshootingSteam generating humidifier troubleshooting Reheat troubleshooting Air Cooled Condenser if applicable Filters Steam Generating HumidifierBlower Section CompressorElectrical Panel FiltersWater/Glycol Condenser if applicable Glycol PumpSemiannual Maintenance Inspection Checklist Page That Ne tIti Ti n
Related manuals
Manual 76 pages 48.63 Kb Manual 59 pages 52.87 Kb

3000 specifications

The Liebert 3000 is a cutting-edge power protection solution designed to provide reliable and efficient backup power for critical applications. This uninterruptible power supply (UPS) system is engineered to safeguard sensitive electronic equipment from power disturbances, ensuring uninterrupted operations in data centers, telecommunications, and industrial environments.

One of the standout features of the Liebert 3000 is its high-efficiency design. With an efficiency rating of up to 94%, the system minimizes energy loss, resulting in lower operational costs and a reduced carbon footprint. This is particularly important in today's environmentally conscious climate, as organizations strive to meet sustainability goals while maintaining top-tier performance.

The Liebert 3000 employs advanced technologies to enhance its functionality. It incorporates online double-conversion technology, which provides a continuous supply of clean and regulated power. This technology ensures that connected loads receive stable voltage and frequency, shielding them from voltage spikes, sags, and outages. Additionally, the UPS offers features such as automatic battery testing, which helps ensure peak battery performance and reliability.

Another key characteristic of the Liebert 3000 is its modular design, allowing for flexible scalability. This means that organizations can easily expand the capacity of their UPS system as their power needs grow, without the need for extensive system overhauls. The modular architecture also facilitates simplified maintenance and reduces downtime, as individual modules can be serviced without interrupting power to the critical load.

The system is equipped with comprehensive monitoring and management capabilities. The Liebert 3000 provides real-time data on power usage, battery status, and system performance, enabling facility managers to make informed decisions and proactively address potential issues. The integration of remote management tools allows for seamless monitoring from anywhere, providing peace of mind for operators.

Overall, the Liebert 3000 combines high efficiency, advanced technology, and flexible design to deliver a robust power protection solution. Its reliability and performance make it a preferred choice for organizations seeking to protect their critical infrastructure while enhancing operational efficiency and sustainability. As businesses continue to rely on technology for their everyday operations, the Liebert 3000 stands out as a dependable safeguard against the uncertainties of power quality.