Liebert 3000 manual Run Diagnostics, Show Inputs, Test Outputs, Test Control Board

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Operation with Advanced Microprocessor Controls

2.5.3Run Diagnostics

By selecting Run Diagnostics, maintenance personnel can check system inputs, outputs, and complete a test of the microcontroller circuit board, all from the front panel. Review of the system inputs and the microcontroller test can be done without interrupting normal operation. To test the system out- puts, the normal system control is temporarily suspended. DO NOT leave the unit in the diagnostics mode any longer than is necessary for troubleshooting. The control system will return to normal oper- ation in 5 minutes, automatically, if no key is pressed.

Show Inputs

With the unit on and the fan running, the input state for the following devices may be displayed:

Air sail switch: normally off unless Loss of Air Alarm is active

Custom alarm #1: normally off unless this alarm is active

Custom alarm #2: normally off unless this alarm is active

Custom alarm #3: normally off unless this alarm is active

Custom alarm #4: normally off unless this alarm is active

Humidifier problem: normally on unless this alarm is active

Filter clog: normally off unless Change Filters Alarm is active

Main fan overload: normally on unless Main Fan Overload Alarm is active

Shutdown device: normally on unless unit is off through the Fire Stat or Remote Shutdown Device

Low press switch: normally on if compressor circuit is in operation

Comp overload: normally on unless Compressor Overload Alarm is active

High head comp: normally off unless High Head Pressure alarm Compressor is active

Test Outputs

When this feature is selected, the unit is effectively turned off. When stepping from one load to the next, the previous load, if on, is turned off automatically. The loads can also be toggled ON/OFF by selecting “ENTER.” Once turned on, the output will remain on for 5 minutes unless toggled off or the Test Outputs function is exited by selecting “MENU/ESC.” (The compressor is limited to 15 seconds on to prevent damage.) The outputs are as follows:

• Main fan: main fan contactor

• Comp: compressor contactor

• LLSV: liquid line solenoid valve

• HGBP/CUV: hot gas bypass or compressor unloader valve (on certain units)

• Part coil: part coil solenoid valve

• CWV/CGV: chilled water or GLYCOOL valve

• R5 Relay: Relay 5 (heat rejection)

• Reheat 1: Reheat 1 contactor (also energizes fan for safety) or SCR Reheats

• Reheat 2: Reheat 2 contactor (also energizes fan for safety)

• HWR: hot water solenoid valve

• Humidifier: humidifier contactor (also energizes humidifier makeup valve and fan for safety)

• HMV: humidifier makeup valve

• Comm alarm: common alarm relay

! CAUTION

Do not test a compressor output for more than a few seconds. Compressor damage could result!

Test Control Board

By selecting this function, the microcontroller will perform a self test lasting approximately 10 sec- onds. At the end of the test, the ROM checksum, ROM part number and version number will be dis- played.

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Contents Liebert Challenger Page Table of Contents Run Diagnostics Alarm Descriptions Component Operation and MaintenanceHumidifier Figures Page System Descriptions Compressorized SystemsGlycool Chilled Glycol Cooling Systems Chilled Water SystemsStart-Up Procedure Basics Advanced microprocessor control panelAdvanced microprocessor a control for Challenger Main Menu MENU/ESC Status/Alarm DataStatus Display Setpoints/Setup Default setpoints and rangesRun Hours Log Analog SensorsSetup System Setup OperationCalibrate Sensors Show DIP SwitchesSelect Options Setup Alarms Alarm default time delaysDefault Time Alarm Delay secondsStandard Custom Alarm Messages Humidity HUM Control MethodCalibrate Actuator Analog SetupSet Status Display Run Diagnostics Show InputsTest Outputs Test Control BoardChange Passwords Date and TimeControl Circuit Board LCD Display ContrastDIP Switches Non-Volatile MemoryControl Outputs Control output LEDsOperation with Advanced Microprocessor with Graphics Control Advanced microprocessor with graphics control menu View/Set Alarms See 3.7.7 Set Status DisplaySetup Alarms View Water Detect Floor Plan for Optional LTM1000/LT750 Setup Custom AlarmsSetup Water Detect Floor Plan System Setup Cold Start DelayOperating Status View/Set Control SetpointsAuto Restart Delay Default Settings and RangesIR Flush Overfill infrared humidifiers only Chilled Water/Hot Water/Econ-O-Coil FlushCalibrate Valve Actuator Select Control Algorithm Chilled Water and SCR Reheats onlyRun Diagnostics Select Humidity Sensing ModeShow Inputs Modify Plot Scales Setting optionsPlot Graphs Analog/Digital Inputs View Run Hours LogLCD Contrast View 24 Hour Run Time HistoryView Total Run Hours Nonvolatile Memory Temperature Control Cooling/Heating Required, in Percent %Response to Control Types Proportional Control PID Control Chilled Water or SCR Reheats onlyGlycool Cooling Dual Cooling SourceChilled Water Cooling Cooling/dehumidification load status responseHumidity Control Heating Operation Electric ReheatHot Water Reheat SCR Electric Reheat Requires Special Control SoftwareProportional Control Control TypesHumidification Operation System Activation Time between peaks x 5% Load Control Features Additional FeaturesConnecting the Analog Sensors Short Cycle ControlInstallation-LT750 DIP Switch Settings FaultWater Detection Display LT750 Environmental UnitCalibration SetupPhysical Connections Communications Liebert Monitoring Devices and SoftwareStandard Alarms Change FilterCustom Alarms High TemperatureCompressor Overload High Head PressureHigh Temperature and Low Temperature Simultaneously Humidifier Problem Infrared HumidifiersLoss of Power Low TemperatureOptional/Custom Alarms System Testing Firestat Smoke DetectorWater Detection Sensor Liebert unit Recommended Liquitect location Floor drainZone leak detection kit installation scenarios FiltersRemote Shutdown Distance From UnitBlower Package Fan Impellers and BearingsBelt Air DistributionRefrigeration System Suction PressureDischarge Pressure SuperheatHot Gas Bypass Valve Operation AdjustmentThermostatic Expansion Valve Operation Outdoor fan/condenser configuration Air Cooled CondenserValve spring guide Water/Glycol Cooled Condensers Coaxial CondenserRegulating Valve Glycol Solution Maintenance Adjusting Collar NutMechanical Failure Compressor ReplacementCompressor Functional Check Compressor Replacement Procedure Electrical FailureCleaning the Pan HumidifierInfrared Humidifier Removing the PanAutoflush Infrared Humidifier Cleaning System Autoflush OperationAutoflush Controls Steam Generating HumidifierOperation ControlsReplacing the Canister Humidifier canister part numbersPart Capacity Number Voltage Lbs/hr kg/hr 200-460Circuit Board Adjustments Drain Tempering FeatureSymptom Possible Cause Check or Remedy Blower troubleshootingChilled water troubleshooting Compressor and refrigeration system troubleshooting Compressor and refrigeration system troubleshooting Dehumidification troubleshooting Glycol pump troubleshootingInfrared humidifier troubleshooting See 6.4.8 Compressor Functional Check and TableSteam generating humidifier troubleshooting Reheat troubleshooting Filters Steam Generating Humidifier Blower SectionCompressor Air Cooled Condenser if applicableFilters Water/Glycol Condenser if applicableGlycol Pump Electrical PanelSemiannual Maintenance Inspection Checklist Page Ne t ItiTi n That
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3000 specifications

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