Liebert 3000 manual Compressor and refrigeration system troubleshooting

Page 68

 

 

Troubleshooting

Table 23 Compressor and refrigeration system troubleshooting (continued)

 

 

 

Symptom

Possible Cause

Check or Remedy

 

 

 

 

Defective or improperly set expansion

Increase superheat or replace valve

Flooding

valve

 

 

Evaporator fan motor or belt

Correct problem or replace fan motor and/

 

 

or belts.

 

Low condensing pressure

Check head pressure control device

 

 

 

 

Slipping belts

Inspect and adjust

 

 

 

 

Compressor rotation in reverse

Check for proper power phase wiring to

Low compressor capacity or

direction.

unit and to compressor motor.

inability to pull down system

 

 

Leaking liquid line solenoid valve or dirt

Replace valve if clean; clean out valve if

 

 

in valve

dirty.

 

 

 

Compressor noisy

Loose compressor or piping support

Tighten clamps.

 

 

 

Pipe rattle

Loose pipe connections

Check pipe connections

 

 

 

 

Compression ratio too high

Check setting of high and low pressure

Compressor running hot

 

switches. Check condenser -- is it

 

 

plugged? Check that all evaporator and

 

 

condenser fans are operating properly.

 

Low-pressure switch erratic in operation

Check tubing to switch to see if clogged or

Compressor cycles intermittently

 

crimped. Check for proper switch

 

 

operation.

 

Insufficient refrigerant in system

Check for leaks, fix, and add refrigerant on

 

 

air cooled unit. Evacuate and recharge

 

 

water/glycol unit.

 

Suction service valve closed

Open valve.

 

 

 

 

Insufficient fluid flowing through

Adjust fluid regulating valve to condenser.

 

condenser or clogged condenser, or

Flush the condenser.

 

dirty air cooled condenser coils

 

 

Discharge service valve not fully open

Open valve

 

 

 

Compressor cycles continually

Faulty low pressure switch

Repair or replace.

 

 

Dirt or restriction in tubing to pressure

Check and clean tubing.

 

 

stat

 

 

 

 

 

Defective liquid line solenoid valve

Check valve and solenoid operator;

 

 

replace if necessary.

 

Plugged filter-drier

Replace filter.

 

 

 

 

High discharge pressure

Check for loss of condenser water or

Compressor motor protectors

 

blocked condenser fan or coil.

tripping or cycling

 

 

Defective overload relay

Replace.

 

 

 

 

 

High suction temperature

Reduce suction temperature by expansion

 

 

valve adjustment or provide

 

 

desuperheating.

 

Loose power or control circuit wiring

Check all power and control circuit

 

connection

connections.

 

Defective motor

Check for motor ground or short. Replace

 

 

compressor, if either condition is found.

 

Low line voltage

Check line voltage and determine location

Compressor cycles on locked rotor

 

of voltage drop.

 

Compressor motor defective

Check for motor winding short or ground.

 

 

 

 

Single phasing

Check voltage across all 3 legs at

 

 

contactor. Correct source problem.

 

Check control panel for welded

Replace defective components

Motor burnout

contactor contacts or welded overload

 

 

contacts

 

60

Image 68
Contents Liebert Challenger Page Table of Contents Run Diagnostics Alarm Descriptions Component Operation and MaintenanceHumidifier Figures Page System Descriptions Compressorized SystemsGlycool Chilled Glycol Cooling Systems Chilled Water SystemsStart-Up Procedure Basics Advanced microprocessor control panelAdvanced microprocessor a control for Challenger Main Menu MENU/ESC Status/Alarm DataStatus Display Setpoints/Setup Default setpoints and rangesRun Hours Log Analog SensorsSetup System Setup OperationCalibrate Sensors Show DIP SwitchesSelect Options Setup Alarms Alarm default time delaysDefault Time Alarm Delay secondsStandard Custom Alarm Messages Humidity HUM Control MethodCalibrate Actuator Analog SetupSet Status Display Run Diagnostics Show InputsTest Outputs Test Control BoardChange Passwords Date and TimeControl Circuit Board LCD Display ContrastDIP Switches Non-Volatile MemoryControl Outputs Control output LEDsOperation with Advanced Microprocessor with Graphics Control Advanced microprocessor with graphics control menu View/Set Alarms See 3.7.7 Set Status DisplaySetup Alarms View Water Detect Floor Plan for Optional LTM1000/LT750 Setup Custom AlarmsSetup Water Detect Floor Plan System Setup Cold Start DelayOperating Status View/Set Control SetpointsAuto Restart Delay Default Settings and RangesIR Flush Overfill infrared humidifiers only Chilled Water/Hot Water/Econ-O-Coil FlushCalibrate Valve Actuator Select Control Algorithm Chilled Water and SCR Reheats onlyRun Diagnostics Select Humidity Sensing ModeShow Inputs Modify Plot Scales Setting optionsPlot Graphs Analog/Digital Inputs View Run Hours LogLCD Contrast View 24 Hour Run Time HistoryView Total Run Hours Nonvolatile Memory Temperature Control Cooling/Heating Required, in Percent %Response to Control Types Proportional Control PID Control Chilled Water or SCR Reheats onlyGlycool Cooling Dual Cooling SourceChilled Water Cooling Cooling/dehumidification load status responseHumidity Control Heating Operation Electric ReheatHot Water Reheat SCR Electric Reheat Requires Special Control SoftwareProportional Control Control TypesHumidification Operation System Activation Time between peaks x 5% Load Control Features Additional FeaturesConnecting the Analog Sensors Short Cycle ControlInstallation-LT750 DIP Switch Settings FaultWater Detection Display LT750 Environmental UnitCalibration SetupPhysical Connections Communications Liebert Monitoring Devices and SoftwareStandard Alarms Change FilterCustom Alarms High TemperatureCompressor Overload High Head PressureHigh Temperature and Low Temperature Simultaneously Humidifier Problem Infrared HumidifiersLoss of Power Low TemperatureOptional/Custom Alarms System Testing Firestat Smoke DetectorWater Detection Sensor Liebert unit Recommended Liquitect location Floor drainZone leak detection kit installation scenarios FiltersRemote Shutdown Distance From UnitBlower Package Fan Impellers and BearingsBelt Air DistributionRefrigeration System Suction PressureDischarge Pressure SuperheatHot Gas Bypass Valve Operation AdjustmentThermostatic Expansion Valve Operation Outdoor fan/condenser configuration Air Cooled CondenserValve spring guide Water/Glycol Cooled Condensers Coaxial CondenserRegulating Valve Glycol Solution Maintenance Adjusting Collar NutMechanical Failure Compressor ReplacementCompressor Functional Check Compressor Replacement Procedure Electrical FailureCleaning the Pan HumidifierInfrared Humidifier Removing the PanAutoflush Infrared Humidifier Cleaning System Autoflush OperationAutoflush Controls Steam Generating HumidifierOperation ControlsReplacing the Canister Humidifier canister part numbersPart Capacity Number Voltage Lbs/hr kg/hr 200-460Circuit Board Adjustments Drain Tempering FeatureSymptom Possible Cause Check or Remedy Blower troubleshootingChilled water troubleshooting Compressor and refrigeration system troubleshooting Compressor and refrigeration system troubleshooting Dehumidification troubleshooting Glycol pump troubleshootingInfrared humidifier troubleshooting See 6.4.8 Compressor Functional Check and TableSteam generating humidifier troubleshooting Reheat troubleshooting Filters Steam Generating Humidifier Blower SectionCompressor Air Cooled Condenser if applicableFilters Water/Glycol Condenser if applicableGlycol Pump Electrical PanelSemiannual Maintenance Inspection Checklist Page Ne t ItiTi n That
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3000 specifications

The Liebert 3000 is a cutting-edge power protection solution designed to provide reliable and efficient backup power for critical applications. This uninterruptible power supply (UPS) system is engineered to safeguard sensitive electronic equipment from power disturbances, ensuring uninterrupted operations in data centers, telecommunications, and industrial environments.

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