Liebert 3000 manual System Testing

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Component Operation and Maintenance

6.0COMPONENT OPERATION AND MAINTENANCE

6.1System Testing

6.1.1Environmental Control Functions

The performance of all control circuits can be tested by actuating each of the main functions. This is done by temporarily changing the setpoints.

Cooling

To test the cooling function, set the setpoint for a temperature of 10°F (5°C) below room temperature. A call for cooling should be seen and the equipment should begin to cool. A high temperature alarm may come on. Disregard it. Return setpoint to the desired temperature.

Heating

Reheat may be tested by setting the setpoint for 10°F (5°C) above room temperature. A call for heat- ing should be seen and the heating coils should begin to heat. Disregard the temperature alarm and return the setpoint to the desired temperature.

Humidification

To check humidification, set the humidity setpoint for an RH 10% above the room humidity reading. For infrared humidifiers, the infrared element should come on. For steam generating humidifiers, you will immediately hear the clicks as it energizes. After a short delay, the canister will fill with water. The water will heat and steam will be produced. Return the humidity setpoint to the desired humidity.

Dehumidification

Dehumidification can be checked by setting the humidity setpoint for an RH 10% below room relative humidity. The compressor should come on. Return humidity setpoint to the desired humidity.

Proportional Heating/Cooling/ Dehumidification

On Chilled Water, GLYCOOL (Econ-O-Cycle, Free Cool, GLYCOOLING cycle) models, and models with hot water reheat, the microprocessor is capable of responding to changes in room conditions. These systems utilize either a 2- or 3-way valve activated by a proportioning motor.

For cooling and dehumidification, the microprocessor will respond by positioning the valve propor- tionally to match the needs of the room. Full travel of the valve takes place within the range of the sensitivity setting. During dehumidification, full travel of the valve takes place within 2% RH.

For hot water reheat, the microprocessor will respond by positioning the hot water valve proportion- ally to match the needs of the room. Full travel of the valve takes place within 1°F with each 0.1°F resulting in 10% valve travel.

Electric Panel

The electric panel should be inspected for any loose electrical connections.

! CAUTION

Be sure that power to the unit is shut down before attempting to tighten any fittings or connections.

Control Transformer and Fuses

The control system is divided into four separate circuits. The control voltage circuits are individually protected by fuses located on the transformer/fuse board. If any of the fuses are blown, first eliminate shorts, then use spare fuses supplied with unit. Use only type and size of fuse specified for your unit.

The small isolation transformer on the board supplies 24 volts to the main control board. The trans- former is internally protected. If the internal protector opens, the transformer/fuse board must be replaced. Also check the control voltage fuse on the main control board before replacing the trans- former/fuse board.

Fan Safety Switch

The Fan Safety Switch is located in the low voltage compartment and consists of a diaphragm switch and interconnecting tubing to the blower scroll. The Fan Safety switch is wired directly to the control circuit to activate the alarm system if the airflow is interrupted

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Contents Liebert Challenger Page Table of Contents Run Diagnostics Alarm Descriptions Component Operation and MaintenanceHumidifier Figures Page Glycool Chilled Glycol Cooling Systems System DescriptionsCompressorized Systems Chilled Water SystemsStart-Up Procedure Basics Advanced microprocessor control panelAdvanced microprocessor a control for Challenger Main Menu MENU/ESC Status/Alarm DataStatus Display Run Hours Log Setpoints/SetupDefault setpoints and ranges Analog SensorsSetup System Setup OperationCalibrate Sensors Show DIP SwitchesSelect Options Default Time Setup AlarmsAlarm default time delays Alarm Delay secondsStandard Custom Alarm Messages Humidity HUM Control MethodCalibrate Actuator Analog SetupSet Status Display Test Outputs Run DiagnosticsShow Inputs Test Control BoardControl Circuit Board Change PasswordsDate and Time LCD Display ContrastControl Outputs DIP SwitchesNon-Volatile Memory Control output LEDsOperation with Advanced Microprocessor with Graphics Control Advanced microprocessor with graphics control menu View/Set Alarms See 3.7.7 Set Status DisplaySetup Alarms View Water Detect Floor Plan for Optional LTM1000/LT750 Setup Custom AlarmsSetup Water Detect Floor Plan Operating Status System SetupCold Start Delay View/Set Control SetpointsIR Flush Overfill infrared humidifiers only Auto Restart DelayDefault Settings and Ranges Chilled Water/Hot Water/Econ-O-Coil FlushCalibrate Valve Actuator Select Control Algorithm Chilled Water and SCR Reheats onlyRun Diagnostics Select Humidity Sensing ModeShow Inputs Modify Plot Scales Setting optionsPlot Graphs Analog/Digital Inputs View Run Hours LogLCD Contrast View 24 Hour Run Time HistoryView Total Run Hours Nonvolatile Memory Response to Control Types Proportional Control Temperature ControlCooling/Heating Required, in Percent % PID Control Chilled Water or SCR Reheats onlyChilled Water Cooling Glycool CoolingDual Cooling Source Cooling/dehumidification load status responseHot Water Reheat Humidity ControlHeating Operation Electric Reheat SCR Electric Reheat Requires Special Control SoftwareProportional Control Control TypesHumidification Operation System Activation Time between peaks x 5% Connecting the Analog Sensors Load Control FeaturesAdditional Features Short Cycle ControlWater Detection Display Installation-LT750 DIP Switch SettingsFault LT750 Environmental UnitCalibration SetupPhysical Connections Communications Liebert Monitoring Devices and SoftwareStandard Alarms Change FilterCompressor Overload Custom AlarmsHigh Temperature High Head PressureLoss of Power High Temperature and Low Temperature SimultaneouslyHumidifier Problem Infrared Humidifiers Low TemperatureOptional/Custom Alarms System Testing Water Detection Sensor FirestatSmoke Detector Liebert unit Recommended Liquitect location Floor drainRemote Shutdown Zone leak detection kit installation scenariosFilters Distance From UnitBelt Blower PackageFan Impellers and Bearings Air DistributionDischarge Pressure Refrigeration SystemSuction Pressure SuperheatHot Gas Bypass Valve Operation AdjustmentThermostatic Expansion Valve Operation Outdoor fan/condenser configuration Air Cooled CondenserValve spring guide Water/Glycol Cooled Condensers Coaxial CondenserRegulating Valve Glycol Solution Maintenance Adjusting Collar NutMechanical Failure Compressor ReplacementCompressor Functional Check Compressor Replacement Procedure Electrical FailureInfrared Humidifier Cleaning the PanHumidifier Removing the PanAutoflush Controls Autoflush Infrared Humidifier Cleaning SystemAutoflush Operation Steam Generating HumidifierOperation ControlsPart Capacity Number Voltage Lbs/hr kg/hr Replacing the CanisterHumidifier canister part numbers 200-460Circuit Board Adjustments Drain Tempering FeatureSymptom Possible Cause Check or Remedy Blower troubleshootingChilled water troubleshooting Compressor and refrigeration system troubleshooting Compressor and refrigeration system troubleshooting Infrared humidifier troubleshooting Dehumidification troubleshootingGlycol pump troubleshooting See 6.4.8 Compressor Functional Check and TableSteam generating humidifier troubleshooting Reheat troubleshooting Compressor Filters Steam Generating HumidifierBlower Section Air Cooled Condenser if applicableGlycol Pump FiltersWater/Glycol Condenser if applicable Electrical PanelSemiannual Maintenance Inspection Checklist Page Ti n Ne tIti That
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3000 specifications

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