Liebert 3000 manual Replacing the Canister, Humidifier canister part numbers, 200-460, 380-575

Page 64

Component Operation and Maintenance

Replacing the Canister

Over a period of operation, the humidifier electrodes become coated with mineral solids. This coating insulates the electrodes and decreases the current flow. To maintain humidifier capacity, the water level slowly rises to expose fresh electrode. Eventually, the entire electrode becomes coated and the water level reaches the top. At this point, the canister full alarm is activated and the output begins to fall. When this happens, it is necessary to replace the full canister.

To replace the canister:

1.Turn off the humidifier by lowering the humidity setpoint below the ambient humidity level. Record the original setpoint.

2.Place the RUN/DRAIN switch in the DRAIN position to drain the water from the canister.

3.Return the RUN/DRAIN switch to the RUN position after the canister has drained.

! WARNING

To avoid a shock hazard, all power to the unit must be disconnected before proceeding with the canister replacement procedure.

4.Turn OFF the power at the main unit.

5.Remove the cover from the humidifier cabinet.

! CAUTION

The canister and steam hose may be hot! Allow time for the humidifier to cool before replacing parts.

6.Locate the power wires to the steam canister. They are connected to the canister with 1/4" quick connects. Make note of the wiring configuration before removing any wires. Refer to the schematic on the unit. Slide the rubber boot back to expose the connections. Remove the three power wires and the two canister full wires. Do not loosen the screws that secure the electrodes.

7.Loosen the steam outlet hose clamp and slide the steam hose away from the canister top fitting.

8.The canister is now ready to be removed. Pull the canister straight up and out of the cabinet toward you.

9.Replace the canister with the part indicated in Table 20.

Table 20 Humidifier canister part numbers

Part

 

Capacity

Number

Voltage

lbs/hr (kg/hr)

 

 

 

136798P1

200-460*

11 (5)

 

 

 

136798P2

380-575

11 (5)

 

 

 

* Can operate on 575 V unit with transformer

10. Replace the canister by reversing the above procedure. Make special note of the following:

NOTE

When replacing the canister:

1.Make sure the two “O” rings are lubricated and properly seated on the bottom neck.

2.Always check the fill and drain solenoids for proper operation.

NOTE

When replacing the wiring, connect the red wire from terminal #1 on the interface to the red top terminal on the canister. It is in the middle of a group of three terminals. The black wire from terminal #2 on the interface connects to the power terminal farthest from the red terminal/ wire. The power wire to this terminal is routed through the current sensing coil.

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Contents Liebert Challenger Page Table of Contents Run Diagnostics Alarm Descriptions Component Operation and MaintenanceHumidifier Figures Page System Descriptions Compressorized SystemsGlycool Chilled Glycol Cooling Systems Chilled Water SystemsStart-Up Procedure Basics Advanced microprocessor control panelAdvanced microprocessor a control for Challenger Status Display Status/Alarm DataMain Menu MENU/ESC Setpoints/Setup Default setpoints and rangesRun Hours Log Analog SensorsSetup System Setup OperationSelect Options Show DIP SwitchesCalibrate Sensors Setup Alarms Alarm default time delaysDefault Time Alarm Delay secondsStandard Custom Alarm Messages Humidity HUM Control MethodSet Status Display Analog SetupCalibrate Actuator Run Diagnostics Show InputsTest Outputs Test Control BoardChange Passwords Date and TimeControl Circuit Board LCD Display ContrastDIP Switches Non-Volatile MemoryControl Outputs Control output LEDsOperation with Advanced Microprocessor with Graphics Control Advanced microprocessor with graphics control menu View/Set Alarms See 3.7.7 Set Status DisplaySetup Alarms Setup Water Detect Floor Plan Setup Custom AlarmsView Water Detect Floor Plan for Optional LTM1000/LT750 System Setup Cold Start DelayOperating Status View/Set Control SetpointsAuto Restart Delay Default Settings and RangesIR Flush Overfill infrared humidifiers only Chilled Water/Hot Water/Econ-O-Coil FlushCalibrate Valve Actuator Select Control Algorithm Chilled Water and SCR Reheats onlyRun Diagnostics Select Humidity Sensing ModeShow Inputs Plot Graphs Setting optionsModify Plot Scales Analog/Digital Inputs View Run Hours LogView Total Run Hours View 24 Hour Run Time HistoryLCD Contrast Nonvolatile Memory Temperature Control Cooling/Heating Required, in Percent %Response to Control Types Proportional Control PID Control Chilled Water or SCR Reheats onlyGlycool Cooling Dual Cooling SourceChilled Water Cooling Cooling/dehumidification load status responseHumidity Control Heating Operation Electric ReheatHot Water Reheat SCR Electric Reheat Requires Special Control SoftwareHumidification Operation System Activation Control TypesProportional Control Time between peaks x 5% Load Control Features Additional FeaturesConnecting the Analog Sensors Short Cycle ControlInstallation-LT750 DIP Switch Settings FaultWater Detection Display LT750 Environmental UnitPhysical Connections SetupCalibration Communications Liebert Monitoring Devices and SoftwareStandard Alarms Change FilterCustom Alarms High TemperatureCompressor Overload High Head PressureHigh Temperature and Low Temperature Simultaneously Humidifier Problem Infrared HumidifiersLoss of Power Low TemperatureOptional/Custom Alarms System Testing Firestat Smoke DetectorWater Detection Sensor Liebert unit Recommended Liquitect location Floor drainZone leak detection kit installation scenarios FiltersRemote Shutdown Distance From UnitBlower Package Fan Impellers and BearingsBelt Air DistributionRefrigeration System Suction PressureDischarge Pressure SuperheatThermostatic Expansion Valve Operation AdjustmentHot Gas Bypass Valve Operation Outdoor fan/condenser configuration Air Cooled CondenserRegulating Valve Water/Glycol Cooled Condensers Coaxial CondenserValve spring guide Glycol Solution Maintenance Adjusting Collar NutCompressor Functional Check Compressor ReplacementMechanical Failure Compressor Replacement Procedure Electrical FailureCleaning the Pan HumidifierInfrared Humidifier Removing the PanAutoflush Infrared Humidifier Cleaning System Autoflush OperationAutoflush Controls Steam Generating HumidifierOperation ControlsReplacing the Canister Humidifier canister part numbersPart Capacity Number Voltage Lbs/hr kg/hr 200-460Circuit Board Adjustments Drain Tempering FeatureChilled water troubleshooting Blower troubleshootingSymptom Possible Cause Check or Remedy Compressor and refrigeration system troubleshooting Compressor and refrigeration system troubleshooting Dehumidification troubleshooting Glycol pump troubleshootingInfrared humidifier troubleshooting See 6.4.8 Compressor Functional Check and TableSteam generating humidifier troubleshooting Reheat troubleshooting Filters Steam Generating Humidifier Blower SectionCompressor Air Cooled Condenser if applicableFilters Water/Glycol Condenser if applicableGlycol Pump Electrical PanelSemiannual Maintenance Inspection Checklist Page Ne t ItiTi n That
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3000 specifications

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