Heat & Glo LifeStyle XLR-PB-AU, XLR-N-AU Maintenance Tasks-Qualified Service Technician, Firebox

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B.Maintenance Tasks-Qualified Service Technician

The following tasks must be performed by a qualified ser- vice technician.

Gasket Seal and Glass Assembly Inspection

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, drop cloth and a stable work surface.

Inspect gasket seal and its condition.

Inspect fixed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.

Confirm there is no damage to glass or glass frame. Replace as necessary.

Verify that fixed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary.

Firebox

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, sandpaper, steel wool, cloths, mineral spirits, primer and touch-up paint.

Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.

Replace fireplace if firebox has been perforated.

Control Compartment and Firebox Top

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, vacuum cleaner, dust cloths

Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.

Remove all foreign objects.

Verify unobstructed air circulation.

Gas Pressure Information

Frequency: Upon initial installation and gas valve re- placement or service.

By: Qualified Service Technician

Tools needed: Protective gloves, manometer, flashlight, screw driver set.

Gas pressure taps are accessible by removing the deco- rative front and fixed glass assembly. Refer to section 11.A for information related to the gas valve and gas pressure settings.

Burner Ignition and Operation

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, vacuum cleaner, whisk broom, flashlight, voltmeter, indexed drill bit set, and a manometer.

Verify burner is properly secured and aligned with pilot or igniter.

Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.

Inspect for lifting or other flame problems.

Verify air shutter setting is correct. See Section 14.G for required air shutter setting. Verify air shutter is clear of dust and debris.

Inspect orifice for soot, dirt and corrosion. Verify orifice size is correct. See Service Parts List for proper orifice sizing.

Verify manifold and inlet pressures. Adjust regulator as required.

Inspect pilot flame pattern and strength. See Figure 3.1 for proper pilot flame pattern. Clean or replace orifice spud as necessary.

Inspect IPI flame sensing rod for soot, corrosion and deterioration. Polish with fine steel wool or replace as required.

Verify IPI millivolt output. Replace as necessary.

Verify that there is not a short in flame sense circuit by checking continuity between pilot hood and flame sensing rod. Replace pilot as necessary.

Figure 3.1 IPI Pilot Flame Pattern

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Heat & Glo • XLR-N-AU, XLR-PB-AU2198-906 Rev. M • 5/12

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Contents SAI Global Ref No GSCS20139 AS4558What to do if you smell gas Models XLR-N-AU, XLR-PB-AU Congratulations Homeowner Reference InformationTable of Contents User GuideAppliance Setup TroubleshootingComponent Access FinishingAustralian Warranty Information Limited Lifetime WarrantyOther Rights This warranty is void if PerthListing and Code Approvals Operating Instructions User Guide Gas Fireplace SafetyYour Fireplace Fixed Glass Assembly Remote Controls, Wall Controls and Wall SwitchesClear Space Decorative Doors and FrontsNine Hour Safety Shutdown Feature Control Module OperationFinal inspection by Lighting Instructions IPIAGE 110/120 VAC or 220/240 Initial Break-in Procedure Frequently Asked QuestionsAfter Fireplace is Lit Maintenance and Service Maintenance Tasks-HomeownerGlass Cleaning Decorative DoorsMaintenance Tasks-Qualified Service Technician Gasket Seal and Glass Assembly InspectionFirebox Control Compartment and Firebox TopGetting Started Typical Appliance SystemTools and Supplies Needed Design and Installation ConsiderationsInspect Appliance and Components Framing and Clearances Selecting Appliance LocationConstructing the Appliance Chase ClearancesMantel and Wall Projections Mantels Combustible/Non-CombustibleMantel Leg Combustible/Non-Combustible Front Side Finishing DetailTermination Locations Vent Termination Minimum ClearancesMIN. Clearance in. mm Vent Information and Diagrams Top Vent Horizontal Termination Venting with 1 elbow Minimum MaximumTop Vent Horizontal Termination Venting with 2 elbowsTop Vent Vertical Termination No Elbows V1 Max= 44 ft .4 m Exhaust restrictor InstructionsTop Vent Vertical Termination Venting with 2 elbows V1 Minimum Maximum V1 + V2 MinimumTop Vent Vertical Termination Venting with 3 elbows V1 Minimum H1 + H2 Maximum V1 + V2 MinimumTop Vent Vertical Termination Venting with 4 elbows Vent Clearances and Framing Pipe Clearances to CombustiblesWall Penetration Framing Combustible Wall PenetrationInstall the Ceiling Firestop Pipe SLPFlat Ceiling Installation Install Attic Insulation ShieldVaulted Ceiling Installation Appliance Preparation Top VentInstalling the Optional Heat-Zone-240V Kit Securing and Leveling the ApplianceInstalling Vent Pipe SLP Pipe Assemble Vent SectionsAssemble Slip Sections Secure The Vent SectionsInstall Decorative Ceiling Components Disassemble Vent SectionsInstall Metal Roof Flashing Assemble and Install Storm CollarInstall Decorative Wall Components Install Vertical Termination CapHeat Shield Requirements for Horizontal Termination Install Horizontal Termination Cap 17 Venting through the WallGas Information Gas ConnectionAccess Through the Valve Assembly Valve Pressure TapsWiring Requirements IntelliFire Plus Ignition System WiringOptional Accessories Requirements Optional Remote Control Receiver LocationElectrical Service and Repair Junction Cord Information Junction Cord InformationNon-Combustible Materials Specification FinishingFraming and Finishing Instructions Finishing InstructionsFinishing Details Sealing Joints Required Fireplace Opening HeightTOP View Unlimited Facing Material 11 Overlap Fit Method Tonic or Martini Decorative Front13 Inside Fit Method Tonic Decorative Front Only Dimensions of Tonic Decorative Front Decorative FrontsAppliance Setup Media Options Air Shutter SettingVerify Performance of Appliance Symptom Possible Cause Corrective Action TroubleshootingIntelliFire Plus Ignition System Ues to spark, and main Frequently Asked Questions/Troubleshooting Symptom Possible Cause Corrective ActionComponent Access Access Through the Valve Assembly Gas Valve Replacement Pilot Assembly ReplacementAppliance Dimension Diagram Reference MaterialsMaintenance Tasks Inspect Maintenance TasksVent Components Diagrams 165 mm 152 mmSLP-45 45 Elbow 168 mm 10-1/4 SLP90- 90 ElbowCeiling Firestop Wall Thimble-Black Adapter Snorkel Support Box-Black15-1/2 394 mm SLP-HRC-SS SLP-HRC-ZC-SS Horizontal Termination CAP Service Parts XLR-N-AU, XLR-PB-AU#14 Valve Assembly Service Parts List XLR-N-AU, XLR-PB-AUContact Information