Mitsubishi Electronics R410A installation manual Connecting pipes Fig

Page 6

4. Installing the refrigerant piping

H

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A+B+C+a+b+c+d = 120 m [394 ft]

A

 

 

 

 

 

(mm [inch])

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L = A+B+C+d = 80 m [262 ft]

 

 

Å Liquid pipe

 

ı Gas pipe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R= B+C+d = 30 m [100 ft]

PUMY

 

 

ø9.52 [3/8]

 

ø15.88 [5/8]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H =

30 m [100 ft] (Outdoor lower H = 20 m [70 ft])

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B, C, D

 

 

 

 

 

(mm [inch])

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

h = 12 m [39 ft]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L

Ç Total capacity of indoor units

 

Å Liquid pipe

ı Gas pipe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ø9.52 [3/8]

 

ø15.88 [5/8]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

r

a, b, c, d, e, f

 

 

 

 

 

(mm [inch])

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

C

 

 

 

 

 

 

d

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Î Model number

 

 

Å Liquid pipe

ı Gas pipe

 

 

 

 

 

 

 

 

 

a

 

 

 

 

b

 

 

 

 

c

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P06, P08, P12, P15, P18

 

 

ø6.35 [1/4]

 

ø12.7 [1/2]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

C

 

 

C

 

 

 

 

 

 

 

P24, P30, P36, P48, P54

 

 

ø9.52 [3/8]

 

ø15.88 [5/8]

 

 

 

 

 

 

 

 

 

h

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Branch kit model

 

 

 

 

 

 

A+a+b+c+d = 120 m [394 ft]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CMY-Y62-G-E

 

 

 

 

 

 

L = A+d = 80 m [262 ft], R= d = 30 m [100 ft]

 

 

 

 

 

 

 

 

 

 

 

 

 

H = 30 m [100 ft] (Outdoor lower H = 20 m [70 ft])

Ï 4-Branching header

 

 

 

Ì 8-Branching header

 

 

 

 

 

h = 12 m [39 ft]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CMY-Y64-G-E

 

 

 

CMY-Y68-G-E

A

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A : Outdoor Unit

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

r

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B : First Branch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C: Indoor unit

 

 

 

 

a

 

b

 

c

 

 

d

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

C

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

h

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 4-1

A

45°±2°

B

(inch)

 

 

 

° ±0.5°

øA

 

 

90

 

 

 

AFlare cutting dimensions B Flare nut tightening torque

C

D

 

 

Fig. 4-2

 

 

A (Fig. 4-2)

 

 

 

(mm [inch])

 

 

 

 

 

 

 

 

Copper pipe O.D.

 

Flare dimensions

 

 

 

 

 

øA dimensions

 

 

 

ø6.35 [1/4]

8.7 - 9.1 [11/32-23/64]

 

 

 

ø9.52 [3/8]

12.8 - 13.2 [1/2-33/64]

 

 

 

ø12.7 [1/2]

16.2 - 16.6 [41/64-21/32]

 

 

 

ø15.88 [5/8]

19.3 - 19.7 [49/64-25/32]

 

 

 

B (Fig. 4-2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Copper pipe O.D.

 

Flare nut O.D.

 

Tightening torque

(mm [inch])

 

(mm [inch])

 

(N·m [ft·lbs])

ø6.35 [1/4]

17 [43/64]

 

 

 

14

- 18 [10-13]

ø6.35 [1/4]

22 [7/8]

 

 

 

34

- 42 [25-30]

ø9.52 [3/8]

22 [7/8]

 

 

 

34

- 42 [25-30]

ø12.7 [1/2]

26 [1-3/64]

 

 

49

- 61 [35-44]

ø12.7 [1/2]

29 [1-9/64]

 

 

68

- 82 [49-59]

ø15.88 [5/8]

29 [1-9/64]

 

 

68

- 82 [49-59]

ø15.88 [5/8]

36 [1-27/64]

 

 

100

- 120 [71-87]

 

 

 

A

 

 

 

 

 

 

 

 

A Die

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B Copper pipe

 

 

 

 

 

 

A

B

Fig. 4-3

4.2. Connecting pipes (Fig. 4-2)

Fig. 4-1 is a sample of piping system.

When commercially available copper pipes are used, wrap liquid and gas pipes with commercially available insulation materials (heat-resistant to 100°C [212°F] or more, thickness of 12 mm [1/2 inch] or more).

The indoor parts of the drain pipe should be wrapped with polyethylene foam insu- lation materials (specific gravity of 0.03, thickness of 9 mm [23/64 inch] or more).

Apply thin layer of refrigerant oil to pipe and joint seating surface before tightening flare nut. A

Use two wrenches to tighten piping connections. B

Use leak detector or soapy water to check for gas leaks after connections are com- pleted.

Apply refrigerating machine oil over the entire flare seat surface. C

Use the flare nuts for the following pipe size. D

 

 

 

 

(mm [inch])

 

 

Indoor unit

Outdoor unit

 

 

P06-P18

P24-P54

P48

Gas side

Pipe size

ø12.7 [1/2]

ø15.88 [5/8]

ø15.88 [5/8]

Liquid side

Pipe size

ø6.35 [3/8]

ø9.52 [3/8]

ø9.52 [3/8]

When bending the pipes, be careful not to break them. Bend radius of 100 mm [3- 15/16 inch] to 150 mm [5-27/32 inch] is sufficient.

Make sure the pipes do not contact the compressor. Abnormal noise or vibration may result.

1Pipes must be connected starting from the indoor unit.

Flare nuts must be tightened with a torque wrench.

2Flare the liquid pipes and gas pipes and apply a thin layer of refrigeration oil (Applied on site).

When usual pipe sealing is used, refer to Table 1 for flaring of R410A refrigerant pipes.

The size adjustment gauge can be used to confirm A measurements.

Table 1 (Fig. 4-3)

Copper pipe O.D.

A (mm [inch])

(mm [inch])

Clutch type

ø6.35 [1/4]

1.0 - 1.5 [3/64-1/16]

ø9.52 [3/8]

1.0 - 1.5 [3/64-1/16]

ø12.7 [1/2]

1.0 - 1.5 [3/64-1/16]

ø15.88 [5/8]

1.0 - 1.5 [3/64-1/16]

6

Image 6
Contents PUMY-P·NHMU -BS Contents Safety precautionsConfirmation of parts attached Installation location Ventilation and service space When installing a single outdoor unitWhen installing multiple outdoor units Precautions for devices that use R410A refrigerant Installing the outdoor unitInstalling the refrigerant piping Windy location installationConnecting pipes Fig Refrigerant pipe airtight testing method Refrigerant piping FigStop valve opening method Drainage piping work Electrical workAdditional refrigerant charge Control box and connecting position of wiring Fig Wiring transmission cablesWiring of main power supply and equipment capacity NET Remote Controller MA Remote ControllerSchematic Drawing of Wiring Example Fig Test run Test runBefore test run Refrigerant collecting Pump downMedidas de Seguridad ContenidoConfirmación de las piezas incluidas Cuestiones previas a la instalaciónAntes de la instalación eléctrica Dimensiones exteriores Unidad exterior FigLugar de instalación Antes de realizar las pruebas de funcionamientoVentilación y espacio de servicio Cuando se instala una unidad exterior simpleCuando instale varias unidades exteriores Instalación en lugares expuestos al viento Instalación de la unidad exteriorInstalación de los tubos del refrigerante Instalación de la unidad exteriorTubos de conexión Fig Tubos de refrigerante Fig Prueba de fuga de gas del tubo de refrigeranteMétodo de abertura de la válvula de retención Carga adicional de refrigerante Tubería de drenajeTrabajo eléctrico CuidadoCaja de control y posición de conexión de los ca- bles Fig Tendido de cables de transmisiónControlador remoto M-NET Controlador remoto MA Dibujo esquemático del cableado ejemplo FigPrueba de funcionamiento Prueba de funcionamientoAntes de realizar las pruebas Recuperación de refrigerante vaciadoIndex Avant l’installationAvant l’installation déplacement Vérification des pièces livréesDimensions extérieures Appareil extérieur Fig Emplacement d’installationAvant l’installation électrique Avant la marche d’essaiVentilation et espace de service Lors de l’installation d’un seul appareil extérieurLors de l’installation de plusieurs appareils extérieurs Installation à un endroit exposé au vent Installation de l’appareil extérieurInstallation de la tuyauterie du réfrigérant Installation de l’appareil extérieurCouple de serrage Connexion des tuyaux FigØ9,52 3/8 Ø15,88 5/8 C, d, e, f Mm inch Numéro de modèle 100 120Mise en place des tuyaux de réfrigérant Fig Test d’étanchéité des tuyaux de réfrigérantComment ouvrir la vanne d’arrêt Charge supplémentaire de réfrigérant Installations électriquesMise en place du tuyau d’écoulement PrécautionMise en place des câbles de transmission Commande à distance M-NET Commande à distance MA Schéma du câblage exemple FigMarche d’essai Utilisation de la télécommandeMarche d’essai Récupération du réfrigérant AspirationBG79U872H02

R410A specifications

Mitsubishi Electronics R410A is a highly regarded refrigerant widely used in modern HVAC systems, particularly air conditioning units. This hydrofluorocarbon (HFC) refrigerant has gained popularity due to its environmental benefits and performance characteristics that meet the demands of contemporary cooling solutions.

One of the main features of R410A is its high energy efficiency. The refrigerant operates at a higher pressure compared to its predecessor, R22, which allows for smaller, more compact systems. This higher efficiency translates to lower energy consumption during operation, making R410A an environmentally friendly option that contributes to reducing greenhouse gas emissions. The energy savings not only benefit the environment but also reduce operational costs for end-users.

R410A also boasts excellent cooling capacity. Its thermodynamic properties enable effective heat exchange, making it suitable for various applications ranging from residential air conditioners to commercial chillers. The ability to maintain effective cooling performance even at high outdoor temperatures is a crucial characteristic, especially in warmer climates where high reliability is essential.

In terms of safety, R410A is classified as non-flammable and has a low toxicity level, making it a safer choice for use in both residential and commercial installations. It carries an ozone depletion potential (ODP) of zero, aligning with global efforts to phase out substances that deplete the ozone layer. As such, it complies with various international environmental regulations, ensuring that users are contributing to a sustainable future.

Mitsubishi Electronics integrates advanced technologies in their heating and cooling systems that utilize R410A. Features such as variable speed compressors and advanced control systems optimize performance, enhancing both comfort and energy efficiency. Additionally, the systems are designed to offer quiet operation, catering to users who prioritize noise reduction in their living or working environments.

In conclusion, Mitsubishi Electronics R410A refrigerant presents a combination of high energy efficiency, excellent cooling capacity, and safety attributes, solidifying its role as a vital component in contemporary HVAC technology. By utilizing R410A, Mitsubishi Electronics demonstrates its commitment to sustainability and performance, offering solutions that cater to the diverse needs of consumers while minimizing environmental impact.