Hoshizaki 73168 service manual Rail Cooling

Page 36

3. Rail Cooling

Problem

Possible Cause

 

 

Remedy

[1]

Rail temperature too

a) Warm Food

1.

Warm food recently

1.

Pre-cool food or allow time

 

high.

 

 

 

placed in rail area.

 

for unit to return to setpoint

 

 

 

 

 

 

 

temperature.

 

 

b) Rail Pans/Dividers

1.

Missing, not in place.

1.

Replace. Pans must cover

 

 

 

 

 

 

 

entire rail for proper cooling.

 

 

c) Outside Heat Source

1.

Too close to unit.

1.

Separate unit from heat

 

 

 

 

 

 

 

source.

 

 

d) Rail Switch

1.

"OFF" position.

1.

Move to "NORMAL" or

 

 

 

 

 

 

 

"LOW" position.

 

 

 

 

2. Bad contacts.

2. Check for continuity and

 

 

 

 

 

 

 

replace.

 

 

e) Rail Thermistor

1.

Defective.

1.

See "II.E. Thermistor

 

 

 

 

 

 

 

Check."

 

 

f)

Setpoint and/or

1.

Incorrect.

1.

Correct setting(s).

 

 

 

Temperature

 

 

 

See "II.D.4.c) Temperature

 

 

 

Correction Factor

 

 

 

Setpoint" or  

 

 

 

 

 

 

 

"II.D.4.f) Temperature

 

 

 

 

 

 

 

Correction Factor" for

 

 

 

 

 

 

 

defaults.

 

 

g) Air Filter or Condenser

1.

Clogged, dirty.

1.

Clean.

 

 

h) Rail Liquid Line Valve

1.

Does not open.

1.

Check and replace.

 

 

i)

Service Valve(s)

1.

Partially or completely

1.

Confirm service valve is

 

 

 

 

 

closed.

 

open.

 

 

j)

Refrigerant

1.

Leak.

1.

Recover, repair leak,

 

 

 

 

 

 

 

replace drier, evacuate, and

 

 

 

 

 

 

 

recharge.

 

 

k) Expansion Valve

1.

Operating erratically.

1.

Check and replace.

 

 

l)

Compressor

1.

Defective.

1.

See "1.[3] Compressor will

 

 

 

 

 

 

 

not start or stops operating."

 

 

m)Control Board

1.

Defective.

1.

Replace.

[2]

Rail temperature too

a) Setpoint and/or

1.

Incorrect.

1.

Correct setting(s).

 

low.

 

Temperature

 

 

 

See "II.D.4.c) Temperature

 

 

 

Correction Factor

 

 

 

Setpoint" or  

 

 

 

 

 

 

 

"II.D.4.f)Temperature

 

 

 

 

 

 

 

Correction Factor" for

 

 

 

 

 

 

 

defaults.

 

 

b) Frozen Food

1.

Frozen food recently

1.

Allow time for unit to return

 

 

 

 

 

placed in refrigerator.

 

to setpoint temperature.

 

 

c) Rail Thermistor

1.

Defective.

1.

Check and replace.

 

 

d) Rail Liquid Line Valve

1.

Does not close.

1.

Check and replace.

 

 

e) Rail Fan Motor

1.

Defective.

1.

Check and replace.

 

 

f)

Control Board

1.

Defective.

1.

Replace.

36

Image 36
Contents Superior Degree Reliability Number Issued Revised Hoshizaki AMERICA, INC Contents Page Page Important Safety Information Serious injuryIndicates important information about the use and care UnitSpecifications Nameplate Ratings DimensionsII. General Information Construction Power Switch ON, Rail Cooling Switch OFF Power Switch ON, Rail Cooling Switch Normal or LOWSequence of Operation Cool Down Restart Cabinet DefrostCabinet Defrost Power Switch ON, Rail Cooling Switch OFF Rail DefrostPower Switch ON, Rail Cooling Switch OFF Cabinet OperationPower Switch ON, Rail Cooling Switch Normal or LOW Position Rail CoolingCabinet and Rail Cooling Control Board Control Board LocationFront Rear Control Board LayoutLED Display and Service Lock-Out Alarm SignalService Menu Compressor Short Cycle ProtectionControls and Adjustments Switch SettingsTemperature Display Temperature Setpoint Energy Saving ModeCabinet Defrost Temperature Correction Factor Service Menu Service Menu AccessService Menu Chart Alarm Signals Control Board Check ProcedureControl Board Replacement Thermistor Check Perimeter HeaterCompressor Protector III. Service Diagnosis Alarm SignalsAlarm Priority Problem Reset, Corrections, and Adjustments High Temperature Alarm E1 Reset OptionsLow Temperature Alarm E2 Cabinet Defrost Alarm E3 High Condenser Temperature Alarm clogged filter E7 Defrost Thermistor cabinet Malfunction Alarm E8 Possible Causes5a. Secondary Defrost Thermistor Rail, not used Condenser Thermistor Malfunction Alarm E9 Service Chart Control Board Alarms EA and EDNo Operation Cabinet Cooling Problem Possible Cause Remedy Rail Cooling Cabinet Defrost Other IV. Removal and Replacement of Components Service for Refrigerant LinesRefrigerant Recovery Brazing Evacuation and Recharge R-404APage Removal and Replacement of Refrigeration System Cartridge Refrigerant Recovery ProcedurePage Refrigeration System Pump‑Down Procedure Page Defrost Thermistor Rail Thermistor Removal and Replacement of Compressor Removal and Replacement of Cabinet Evaporator Removal and Replacement of Expansion Valve Removal and Replacement of Liquid Line Valve Removal and Replacement of Condenser Removal and Replacement of Thermistors and Thermostat Cabinet ThermistorDefrost Thermistor Defrost Thermostat Rail ThermistorRemoval and Replacement of Defrost Heater Condenser Thermistor clogged filterRemoval and Replacement of Fan Motors Cabinet Fan MotorCondenser Fan Motor Rail Fan MotorRemoval and Replacement of Door Gasket Door Re-Hinging and Drawer ConversionCleaning and Maintenance Instructions Work SurfaceRail and Rail Cover ExteriorCabinet Interior Door/Drawer GasketsMaintenance Power Supply ConnectionRail Condensate Pan Air FilterShutdown and Long Storage Refrigeration Circuit VI. Technical Information HPR100A-DWiring Diagrams HPR46A-D2a. HPR72A-D Auxiliary Code U-5 and Earlier 2b. HPR72A-D Auxiliary Code U-6 and Later Awaiting Data