Hoshizaki 73168 service manual Removal and Replacement of Refrigeration System Cartridge

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B. Removal and Replacement of Refrigeration System Cartridge

CAUTION

The refrigeration system cartridge should not be removed until the refrigerant has been properly recovered or the refrigeration system has been properly pumped down. For refrigeration system repairs, the refrigerant recovery procedure must be used. See "IV.B.1. Refrigerant Recovery Procedure." For nonrefrigeration system repairs, see "IV.B.2. PumpDown Procedure." Do not discharge the refrigerant into the atmosphere.

1.Refrigerant Recovery Procedure

1)Remove the front panel. Move the power switch to the "OFF" position, then unplug the unit.

2)Remove the left side panel.

3)Connect the gauge manifold hoses to the receiver service valve (high-side) and the compressor access valve (low-side). See Fig. 1.

4)Run in the receiver service valve stem a couple of turns for high-side system access. Note: Be sure the high-side gauge manifold hose is on the receiver service valve

before opening the receiver service valve.

5)Using proper refrigerant practices, recover the refrigerant and store it in an approved container. Do not discharge the refrigerant into the atmosphere.

6)When the recovery is finished, close the gauge manifold valves and back out the receiver service valve stem all the way and tighten.

Note: Be sure the receiver service valve stem is backseated all the way out and tight.

7)Close the rail high and low-side service valves. Run in the rail service valve stems all the way until tight.

Note: Be sure the rail high and low-side service valve stems are seated all the way in and tight.

8)Disconnect the rail refrigerant tubes from the rail service valves. Use a backup wrench when loosening the fittings. See Fig. 1.

9)Remove the screw securing the rail service valve bracket.

10)Disconnect the power supply cord connector, rail thermistor connector, and the perimeter heater/rail fan motor connector.

11)Remove the wire cover below the control box.

12)Remove the upper and lower attachment nuts and washers from the control box and the hex head bolt from the base of the refrigeration cartridge. See Fig. 1.

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Contents Superior Degree Reliability Number Issued Revised Hoshizaki AMERICA, INC Contents Page Page Indicates important information about the use and care Important Safety InformationSerious injury UnitSpecifications Nameplate Ratings DimensionsII. General Information Construction Power Switch ON, Rail Cooling Switch OFF Power Switch ON, Rail Cooling Switch Normal or LOWSequence of Operation Cool Down Restart Cabinet DefrostCabinet Defrost Power Switch ON, Rail Cooling Switch OFF Rail DefrostPower Switch ON, Rail Cooling Switch OFF Cabinet OperationPower Switch ON, Rail Cooling Switch Normal or LOW Position Rail CoolingCabinet and Rail Cooling Control Board Control Board LocationFront Rear Control Board LayoutService Menu LED Display and Service Lock-OutAlarm Signal Compressor Short Cycle ProtectionControls and Adjustments Switch SettingsTemperature Display Temperature Setpoint Energy Saving ModeCabinet Defrost Temperature Correction Factor Service Menu Service Menu AccessService Menu Chart Alarm Signals Control Board Check ProcedureControl Board Replacement Thermistor Check Perimeter HeaterCompressor Protector III. Service Diagnosis Alarm SignalsAlarm Priority Problem Reset, Corrections, and Adjustments High Temperature Alarm E1 Reset OptionsLow Temperature Alarm E2 Cabinet Defrost Alarm E3 High Condenser Temperature Alarm clogged filter E7 Defrost Thermistor cabinet Malfunction Alarm E8 Possible Causes5a. Secondary Defrost Thermistor Rail, not used Condenser Thermistor Malfunction Alarm E9 Service Chart Control Board Alarms EA and EDNo Operation Cabinet Cooling Problem Possible Cause Remedy Rail Cooling Cabinet Defrost Other IV. Removal and Replacement of Components Service for Refrigerant LinesRefrigerant Recovery Brazing Evacuation and Recharge R-404APage Removal and Replacement of Refrigeration System Cartridge Refrigerant Recovery ProcedurePage Refrigeration System Pump‑Down Procedure Page Defrost Thermistor Rail Thermistor Removal and Replacement of Compressor Removal and Replacement of Cabinet Evaporator Removal and Replacement of Expansion Valve Removal and Replacement of Liquid Line Valve Removal and Replacement of Condenser Removal and Replacement of Thermistors and Thermostat Cabinet ThermistorDefrost Thermistor Defrost Thermostat Rail ThermistorRemoval and Replacement of Defrost Heater Condenser Thermistor clogged filterRemoval and Replacement of Fan Motors Cabinet Fan MotorCondenser Fan Motor Rail Fan MotorRemoval and Replacement of Door Gasket Door Re-Hinging and Drawer ConversionCleaning and Maintenance Instructions Work SurfaceCabinet Interior Rail and Rail CoverExterior Door/Drawer GasketsRail Condensate Pan MaintenancePower Supply Connection Air FilterShutdown and Long Storage Refrigeration Circuit VI. Technical Information HPR100A-DWiring Diagrams HPR46A-D2a. HPR72A-D Auxiliary Code U-5 and Earlier 2b. HPR72A-D Auxiliary Code U-6 and Later Awaiting Data