Hoshizaki 73168 service manual Hoshizaki AMERICA, INC

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IMPORTANT

Only qualified service technicians should install, service, and maintain the unit. No service or maintenance should be undertaken until the technician has thoroughly read this Service Manual. Failure to service and maintain the equipment in accordance with this manual may adversely affect safety, performance, component life, and warranty coverage.

Hoshizaki provides this manual primarily to assist qualified service technicians in the service and maintenance of the unit.

Should the reader have any questions or concerns which have not been satisfactorily addressed, please call, write or send an e-mail message to the Hoshizaki Technical Support Department for assistance.

HOSHIZAKI AMERICA, INC.

618 Highway 74 South

Peachtree City, GA 30269

Attn: Hoshizaki Technical Support Department

Phone: 1-800-233-1940 Technical Support

(770)487-2331 Fax: 1-800-843-1056

(770)487-3360

E-mail: techsupport@hoshizaki.com

Web Site: www.hoshizaki.com

NOTE: To expedite assistance, all correspondence/communication MUST include the following information:

Model Number __________________________

Serial Number __________________________

Complete and detailed explanation of the problem.

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Contents Superior Degree Reliability Number Issued Revised Hoshizaki AMERICA, INC Contents Page Page Indicates important information about the use and care Important Safety InformationSerious injury UnitSpecifications Nameplate Ratings DimensionsII. General Information Construction Sequence of Operation Power Switch ON, Rail Cooling Switch OFFPower Switch ON, Rail Cooling Switch Normal or LOW Cool Down Restart Cabinet DefrostCabinet Defrost Power Switch ON, Rail Cooling Switch OFF Rail DefrostPower Switch ON, Rail Cooling Switch OFF Cabinet OperationPower Switch ON, Rail Cooling Switch Normal or LOW Position Rail CoolingCabinet and Rail Cooling Control Board Control Board LocationFront Rear Control Board LayoutService Menu LED Display and Service Lock-OutAlarm Signal Compressor Short Cycle ProtectionTemperature Display Controls and AdjustmentsSwitch Settings Cabinet Defrost Temperature SetpointEnergy Saving Mode Temperature Correction Factor Service Menu Service Menu AccessService Menu Chart Control Board Replacement Alarm SignalsControl Board Check Procedure Compressor Protector Thermistor CheckPerimeter Heater III. Service Diagnosis Alarm SignalsAlarm Priority Problem Reset, Corrections, and Adjustments High Temperature Alarm E1 Reset OptionsLow Temperature Alarm E2 Cabinet Defrost Alarm E3 High Condenser Temperature Alarm clogged filter E7 5a. Secondary Defrost Thermistor Rail, not used Defrost Thermistor cabinet Malfunction Alarm E8Possible Causes Condenser Thermistor Malfunction Alarm E9 No Operation Service ChartControl Board Alarms EA and ED Cabinet Cooling Problem Possible Cause Remedy Rail Cooling Cabinet Defrost Other Refrigerant Recovery IV. Removal and Replacement of ComponentsService for Refrigerant Lines Brazing Evacuation and Recharge R-404APage Removal and Replacement of Refrigeration System Cartridge Refrigerant Recovery ProcedurePage Refrigeration System Pump‑Down Procedure Page Defrost Thermistor Rail Thermistor Removal and Replacement of Compressor Removal and Replacement of Cabinet Evaporator Removal and Replacement of Expansion Valve Removal and Replacement of Liquid Line Valve Removal and Replacement of Condenser Defrost Thermistor Removal and Replacement of Thermistors and ThermostatCabinet Thermistor Defrost Thermostat Rail ThermistorRemoval and Replacement of Defrost Heater Condenser Thermistor clogged filterRemoval and Replacement of Fan Motors Cabinet Fan MotorCondenser Fan Motor Rail Fan MotorRemoval and Replacement of Door Gasket Door Re-Hinging and Drawer ConversionCleaning and Maintenance Instructions Work SurfaceCabinet Interior Rail and Rail CoverExterior Door/Drawer GasketsRail Condensate Pan MaintenancePower Supply Connection Air FilterShutdown and Long Storage Refrigeration Circuit VI. Technical Information HPR100A-DWiring Diagrams HPR46A-D2a. HPR72A-D Auxiliary Code U-5 and Earlier 2b. HPR72A-D Auxiliary Code U-6 and Later Awaiting Data