Hoshizaki 73168 service manual Defrost Thermostat, Rail Thermistor

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Rail Fan Motor
Rail Fan Motor Shroud

3.Defrost Thermostat

1)Remove the refrigeration system cartridge. Perform steps 1 through 16 in "IV.B.2. Pump-Down Procedure." Once the refrigeration system cartridge is out, proceed to step 2.

2)Disconnect the defrost thermostat wires, then remove the defrost thermostat. See Fig. 5.

3)Install the new defrost thermostat and connect the thermostat wires.

4)Once the repair is complete, return to step 17 in "IV.B.2. Pump-Down Procedure" for refrigeration system cartridge replacement.

4.Rail Thermistor

1)Open the front panel. Move the power switch to the "OFF" position, then unplug the unit.

2)Remove the storage pans from the rail area. If wet, dry the rail area with a dry cloth.

3)Remove the left side rail fan motor shroud. See Fig. 6.

4)Cut the ties securing the rail thermistor to the bracket.

5)Secure the new thermistor connector to the old thermistor in the rail area. DO NOT cut the new thermistor wire.

6)Remove the wire access hole sealant and grommet.

7)Push the old thermistor wire (with new thermistor wire securely attached) into the

rail channel. Once the new thermistor wire is in the channel, replace the access hole grommet. Remove the left side panel, then pull the thermistor wire through the rail channel.

Rail Fan Motor

Bracket

Rail Thermistor

Rail Thermistor

Fig. 6

8)Disconnect the old thermistor connector from the control box connector, then connect the new thermistor connector to the control box connector.

9)Secure the new rail thermistor to the bracket with a cable tie.

10)Seal the access hole with food grade silicone.

11)Replace the rail fan motor shroud in its correct position and secure. Make sure all wires are clear of the fan.

12)Replace the panel and empty storage pans in their correct positions.

13)Plug in the unit, then move the power switch to the "ON" position and the rail switch to the "NORMAL" position to start the unit's cooling process.

14)Do not place food product in the rail area until the rail section has cooled down.

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Contents Superior Degree Reliability Number Issued Revised Hoshizaki AMERICA, INC Contents Page Page Serious injury Important Safety InformationIndicates important information about the use and care UnitDimensions Specifications Nameplate RatingsII. General Information Construction Sequence of Operation Power Switch ON, Rail Cooling Switch OFFPower Switch ON, Rail Cooling Switch Normal or LOW Cabinet Defrost Cool Down RestartRail Defrost Cabinet Defrost Power Switch ON, Rail Cooling Switch OFFOperation Power Switch ON, Rail Cooling Switch OFF CabinetRail Cooling Power Switch ON, Rail Cooling Switch Normal or LOW PositionCabinet and Rail Cooling Control Board Location Control BoardControl Board Layout Front RearAlarm Signal LED Display and Service Lock-OutService Menu Compressor Short Cycle ProtectionTemperature Display Controls and AdjustmentsSwitch Settings Cabinet Defrost Temperature SetpointEnergy Saving Mode Temperature Correction Factor Service Menu Access Service MenuService Menu Chart Control Board Replacement Alarm SignalsControl Board Check Procedure Compressor Protector Thermistor CheckPerimeter Heater Alarm Signals III. Service DiagnosisAlarm Priority Problem Reset, Corrections, and Adjustments Reset Options High Temperature Alarm E1Low Temperature Alarm E2 Cabinet Defrost Alarm E3 High Condenser Temperature Alarm clogged filter E7 5a. Secondary Defrost Thermistor Rail, not used Defrost Thermistor cabinet Malfunction Alarm E8Possible Causes Condenser Thermistor Malfunction Alarm E9 No Operation Service ChartControl Board Alarms EA and ED Cabinet Cooling Problem Possible Cause Remedy Rail Cooling Cabinet Defrost Other Refrigerant Recovery IV. Removal and Replacement of ComponentsService for Refrigerant Lines Evacuation and Recharge R-404A BrazingPage Refrigerant Recovery Procedure Removal and Replacement of Refrigeration System CartridgePage Refrigeration System Pump‑Down Procedure Page Defrost Thermistor Rail Thermistor Removal and Replacement of Compressor Removal and Replacement of Cabinet Evaporator Removal and Replacement of Expansion Valve Removal and Replacement of Liquid Line Valve Removal and Replacement of Condenser Defrost Thermistor Removal and Replacement of Thermistors and ThermostatCabinet Thermistor Rail Thermistor Defrost ThermostatCondenser Thermistor clogged filter Removal and Replacement of Defrost HeaterCabinet Fan Motor Removal and Replacement of Fan MotorsRail Fan Motor Condenser Fan MotorDoor Re-Hinging and Drawer Conversion Removal and Replacement of Door GasketWork Surface Cleaning and Maintenance InstructionsExterior Rail and Rail CoverCabinet Interior Door/Drawer GasketsPower Supply Connection MaintenanceRail Condensate Pan Air FilterShutdown and Long Storage HPR100A-D Refrigeration Circuit VI. Technical InformationHPR46A-D Wiring Diagrams2a. HPR72A-D Auxiliary Code U-5 and Earlier 2b. HPR72A-D Auxiliary Code U-6 and Later Awaiting Data