Hoshizaki 73168 service manual Removal and Replacement of Liquid Line Valve

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F. Removal and Replacement of Liquid Line Valve

CAUTION

1.Always install a new drier every time the sealed refrigeration system is opened.

2.Do not replace the drier until after all other repair or replacement has been made. Install the new drier with the arrow on the drier in the direction of the refrigerant flow.

3.When brazing, protect the valve body and drier by using wet cloths to prevent the valve body and drier from overheating. Do not allow the valve body or drier to exceed 250°F (121°C).

1)Move the power switch to the "OFF" position, then unplug the unit.

2)Remove the panels.

3)Recover the refrigerant and store it in an approved container.

4)Remove the bolt and the solenoid.

5)Disconnect the valve.

6)Place the new valve in position.

7)Remove the drier, then place the new drier in position.

8)Braze all fittings while purging with nitrogen gas flowing at a pressure of 3 to 4 PSIG.

9)Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). DO NOT use R-404A as a mixture with pressurized air for leak testing.

10)Evacuate the system and charge it with refrigerant; see the nameplate for the required refrigerant charge.

11)Cut the leads of the solenoid allowing enough lead length to reconnect using closed end connectors.

12)Connect the new solenoid leads.

13)Attach the solenoid to the valve body and secure it with the bolt.

14)Replace the panels in their correct positions.

15)Plug in the unit, then move the power switch to the "ON" position to start the unit's cooling process.

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Contents Superior Degree Reliability Number Issued Revised Hoshizaki AMERICA, INC Contents Page Page Indicates important information about the use and care Important Safety InformationSerious injury UnitSpecifications Nameplate Ratings DimensionsII. General Information Construction Sequence of Operation Power Switch ON, Rail Cooling Switch OFFPower Switch ON, Rail Cooling Switch Normal or LOW Cool Down Restart Cabinet DefrostCabinet Defrost Power Switch ON, Rail Cooling Switch OFF Rail DefrostPower Switch ON, Rail Cooling Switch OFF Cabinet OperationPower Switch ON, Rail Cooling Switch Normal or LOW Position Rail CoolingCabinet and Rail Cooling Control Board Control Board LocationFront Rear Control Board LayoutService Menu LED Display and Service Lock-OutAlarm Signal Compressor Short Cycle ProtectionTemperature Display Controls and AdjustmentsSwitch Settings Cabinet Defrost Temperature SetpointEnergy Saving Mode Temperature Correction Factor Service Menu Service Menu AccessService Menu Chart Control Board Replacement Alarm SignalsControl Board Check Procedure Compressor Protector Thermistor CheckPerimeter Heater III. Service Diagnosis Alarm SignalsAlarm Priority Problem Reset, Corrections, and Adjustments High Temperature Alarm E1 Reset OptionsLow Temperature Alarm E2 Cabinet Defrost Alarm E3 High Condenser Temperature Alarm clogged filter E7 5a. Secondary Defrost Thermistor Rail, not used Defrost Thermistor cabinet Malfunction Alarm E8Possible Causes Condenser Thermistor Malfunction Alarm E9 No Operation Service ChartControl Board Alarms EA and ED Cabinet Cooling Problem Possible Cause Remedy Rail Cooling Cabinet Defrost Other Refrigerant Recovery IV. Removal and Replacement of ComponentsService for Refrigerant Lines Brazing Evacuation and Recharge R-404APage Removal and Replacement of Refrigeration System Cartridge Refrigerant Recovery ProcedurePage Refrigeration System Pump‑Down Procedure Page Defrost Thermistor Rail Thermistor Removal and Replacement of Compressor Removal and Replacement of Cabinet Evaporator Removal and Replacement of Expansion Valve Removal and Replacement of Liquid Line Valve Removal and Replacement of Condenser Defrost Thermistor Removal and Replacement of Thermistors and ThermostatCabinet Thermistor Defrost Thermostat Rail ThermistorRemoval and Replacement of Defrost Heater Condenser Thermistor clogged filterRemoval and Replacement of Fan Motors Cabinet Fan MotorCondenser Fan Motor Rail Fan MotorRemoval and Replacement of Door Gasket Door Re-Hinging and Drawer ConversionCleaning and Maintenance Instructions Work SurfaceCabinet Interior Rail and Rail CoverExterior Door/Drawer GasketsRail Condensate Pan MaintenancePower Supply Connection Air FilterShutdown and Long Storage Refrigeration Circuit VI. Technical Information HPR100A-DWiring Diagrams HPR46A-D2a. HPR72A-D Auxiliary Code U-5 and Earlier 2b. HPR72A-D Auxiliary Code U-6 and Later Awaiting Data