Hoshizaki 73168 IV. Removal and Replacement of Components, Service for Refrigerant Lines

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IV. Removal and Replacement of Components

WARNING

1.This unit should be diagnosed and repaired only by qualified service personnel to reduce the risk of death, electric shock, serious injury, or fire.

2.Move the power switch to the "OFF" position and unplug the unit before servicing.

3.Make sure all food zones are clean after the unit is serviced. For cleaning procedures, see "V. Cleaning and Maintenance Instructions."

A.Service for Refrigerant Lines

WARNING

1.Repairs requiring the refrigeration circuit to be opened must be performed by properly trained and EPA-certified service personnel.

2.Always recover the refrigerant and store it in an approved container. Do not discharge the refrigerant into the atmosphere.

3.Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). DO NOT use R-404A as a mixture with pressurized air for leak testing.

CAUTION

1.The Polyol Ester (POE) oils used in R-404A units can absorb moisture quickly. Therefore it is important to prevent moisture from entering the system when replacing or servicing parts.

2.Always install a new drier every time the sealed refrigeration system is opened.

3.Do not replace the drier until after all other repair or replacement has been made. Install the new drier with the arrow on the drier in the direction of the refrigerant flow.

4.When brazing, protect the drier by using a wet cloth to prevent the drier from overheating. Do not allow the drier to exceed 250°F (121°C).

5.Do not leave the system open for longer than 15 minutes when replacing or servicing parts.

1. Refrigerant Recovery

The unit is provided with a receiver service valve, and compressor and rail access valves. Using proper refrigerant practices, recover the refrigerant from the receiver service valve and compressor access valve and store it in an approved container. Do not discharge the refrigerant into the atmosphere.

Note: Attach the high-side gauge manifold hose to the receiver service valve before opening the receiver service valve.

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Contents Superior Degree Reliability Number Issued Revised Hoshizaki AMERICA, INC Contents Page Page Unit Important Safety InformationSerious injury Indicates important information about the use and careDimensions Specifications Nameplate RatingsII. General Information Construction Power Switch ON, Rail Cooling Switch OFF Power Switch ON, Rail Cooling Switch Normal or LOWSequence of Operation Cabinet Defrost Cool Down RestartRail Defrost Cabinet Defrost Power Switch ON, Rail Cooling Switch OFFOperation Power Switch ON, Rail Cooling Switch OFF CabinetRail Cooling Power Switch ON, Rail Cooling Switch Normal or LOW PositionCabinet and Rail Cooling Control Board Location Control BoardControl Board Layout Front RearCompressor Short Cycle Protection LED Display and Service Lock-OutAlarm Signal Service MenuControls and Adjustments Switch SettingsTemperature Display Temperature Setpoint Energy Saving ModeCabinet Defrost Temperature Correction Factor Service Menu Access Service MenuService Menu Chart Alarm Signals Control Board Check ProcedureControl Board Replacement Thermistor Check Perimeter HeaterCompressor Protector Alarm Signals III. Service DiagnosisAlarm Priority Problem Reset, Corrections, and Adjustments Reset Options High Temperature Alarm E1Low Temperature Alarm E2 Cabinet Defrost Alarm E3 High Condenser Temperature Alarm clogged filter E7 Defrost Thermistor cabinet Malfunction Alarm E8 Possible Causes5a. Secondary Defrost Thermistor Rail, not used Condenser Thermistor Malfunction Alarm E9 Service Chart Control Board Alarms EA and EDNo Operation Cabinet Cooling Problem Possible Cause Remedy Rail Cooling Cabinet Defrost Other IV. Removal and Replacement of Components Service for Refrigerant LinesRefrigerant Recovery Evacuation and Recharge R-404A BrazingPage Refrigerant Recovery Procedure Removal and Replacement of Refrigeration System CartridgePage Refrigeration System Pump‑Down Procedure Page Defrost Thermistor Rail Thermistor Removal and Replacement of Compressor Removal and Replacement of Cabinet Evaporator Removal and Replacement of Expansion Valve Removal and Replacement of Liquid Line Valve Removal and Replacement of Condenser Removal and Replacement of Thermistors and Thermostat Cabinet ThermistorDefrost Thermistor Rail Thermistor Defrost ThermostatCondenser Thermistor clogged filter Removal and Replacement of Defrost HeaterCabinet Fan Motor Removal and Replacement of Fan MotorsRail Fan Motor Condenser Fan MotorDoor Re-Hinging and Drawer Conversion Removal and Replacement of Door GasketWork Surface Cleaning and Maintenance InstructionsDoor/Drawer Gaskets Rail and Rail CoverExterior Cabinet InteriorAir Filter MaintenancePower Supply Connection Rail Condensate PanShutdown and Long Storage HPR100A-D Refrigeration Circuit VI. Technical InformationHPR46A-D Wiring Diagrams2a. HPR72A-D Auxiliary Code U-5 and Earlier 2b. HPR72A-D Auxiliary Code U-6 and Later Awaiting Data