Hoshizaki 73168 service manual

Page 41

3)Allow the vacuum pump to pull down to a 29.9" Hg vacuum. Evacuating period depends on pump capacity.

4)Close both gauge manifold valves.

5)Turn off the vacuum pump. Disconnect the vacuum pump hose and attach it to a refrigerant service cylinder. Remember to loosen the connection, and purge the air from the hose. See the nameplate for the required refrigerant charge. Hoshizaki recommends only virgin refrigerant or reclaimed refrigerant which meets ARI Standard No. 700 (latest edition) be used.

6)A liquid charge is recommended for charging an R-404A system. Invert the service cylinder and place it on scales.

7)Open the high-side gauge manifold valve and allow the system to charge with liquid until the proper charge is met.

8)If necessary, add any remaining charge to the system through the compressor access valve. Use a throttling valve or liquid dispensing device to add the remaining liquid charge through the compressor access valve with the unit running.

9)Back out the receiver service valve stem all the way and tighten. Disconnect the gauge manifold hoses.

Note: Be sure the receiver service valve stem is backseated all the way out and tight before disconnecting the gauge manifold hose.

10)Cap the valves to prevent possible leaks.

Power Cord

Rail Liquid Line Valve

Receiver Service Valve

Upper Attachment Nut

and Washer

Power Switch

Rail Cooling Switch

Lower Attachment Nut

and Washer

Wire Cover

Compressor

 

Condenser

Receiver Tank

Drier

Hex Head Bolt

 

 

Rail Expansion Valve

Cabinet Liquid Line Valve

 

Rail Low-Side

Cabinet Expansion Valve

Access Valve

 

Rail High-Side

Rail Low-Side Service Valve

Access Valve

Rail Service Valve Bracket

Compressor

Rail High-Side Service Valve

Access Valve

 

Rail Refrigerant Tubes

 

Fig. 1

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Contents Superior Degree Reliability Number Issued Revised Hoshizaki AMERICA, INC Contents Page Page Serious injury Important Safety InformationIndicates important information about the use and care UnitDimensions Specifications Nameplate RatingsII. General Information Construction Sequence of Operation Power Switch ON, Rail Cooling Switch OFFPower Switch ON, Rail Cooling Switch Normal or LOW Cabinet Defrost Cool Down RestartRail Defrost Cabinet Defrost Power Switch ON, Rail Cooling Switch OFFOperation Power Switch ON, Rail Cooling Switch OFF CabinetRail Cooling Power Switch ON, Rail Cooling Switch Normal or LOW PositionCabinet and Rail Cooling Control Board Location Control BoardControl Board Layout Front RearAlarm Signal LED Display and Service Lock-OutService Menu Compressor Short Cycle ProtectionTemperature Display Controls and AdjustmentsSwitch Settings Cabinet Defrost Temperature SetpointEnergy Saving Mode Temperature Correction Factor Service Menu Access Service MenuService Menu Chart Control Board Replacement Alarm SignalsControl Board Check Procedure Compressor Protector Thermistor CheckPerimeter Heater Alarm Signals III. Service DiagnosisAlarm Priority Problem Reset, Corrections, and Adjustments Reset Options High Temperature Alarm E1Low Temperature Alarm E2 Cabinet Defrost Alarm E3 High Condenser Temperature Alarm clogged filter E7 5a. Secondary Defrost Thermistor Rail, not used Defrost Thermistor cabinet Malfunction Alarm E8Possible Causes Condenser Thermistor Malfunction Alarm E9 No Operation Service ChartControl Board Alarms EA and ED Cabinet Cooling Problem Possible Cause Remedy Rail Cooling Cabinet Defrost Other Refrigerant Recovery IV. Removal and Replacement of ComponentsService for Refrigerant Lines Evacuation and Recharge R-404A BrazingPage Refrigerant Recovery Procedure Removal and Replacement of Refrigeration System CartridgePage Refrigeration System Pump‑Down Procedure Page Defrost Thermistor Rail Thermistor Removal and Replacement of Compressor Removal and Replacement of Cabinet Evaporator Removal and Replacement of Expansion Valve Removal and Replacement of Liquid Line Valve Removal and Replacement of Condenser Defrost Thermistor Removal and Replacement of Thermistors and ThermostatCabinet Thermistor Rail Thermistor Defrost ThermostatCondenser Thermistor clogged filter Removal and Replacement of Defrost HeaterCabinet Fan Motor Removal and Replacement of Fan MotorsRail Fan Motor Condenser Fan MotorDoor Re-Hinging and Drawer Conversion Removal and Replacement of Door GasketWork Surface Cleaning and Maintenance InstructionsExterior Rail and Rail CoverCabinet Interior Door/Drawer GasketsPower Supply Connection MaintenanceRail Condensate Pan Air FilterShutdown and Long Storage HPR100A-D Refrigeration Circuit VI. Technical InformationHPR46A-D Wiring Diagrams2a. HPR72A-D Auxiliary Code U-5 and Earlier 2b. HPR72A-D Auxiliary Code U-6 and Later Awaiting Data