8)Braze the fittings while purging with nitrogen gas flowing at a pressure of 3 to 4 PSIG.
9)Replace the removed evaporator parts in their correct positions.
10)Once the repair is complete, return to step 15 in "IV.B.1. Recovery Procedure" for refrigeration system cartridge replacement.
E.Removal and Replacement of Expansion Valve
Moisture in the refrigeration circuit may exceed drier capacity and freeze up at the expansion valve.
CAUTION
1.Always install a new drier every time the sealed refrigeration system is opened.
2.Do not replace the drier until after all other repair or replacement has been made. Install the new drier with the arrow on the drier in the direction of the refrigerant flow.
3.When brazing, protect the valve body and drier by using wet cloths to prevent the valve body and drier from overheating. Do not allow the valve body or drier to exceed 250°F (121°C).
1)Move the power switch to the "OFF" position, then unplug the unit.
2)Remove the panels.
3)Recover the refrigerant and store it in an approved container.
4)Remove the insulation and the expansion valve bulb on the suction line.
5)Remove the expansion valve cover and disconnect the expansion valve. Place the new expansion valve in position.
6)Remove the drier, then place the new drier in position.
7)Braze all fittings while purging with nitrogen gas flowing at a pressure of 3 to 4 PSIG.
8)Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). DO NOT use
9)Evacuate the system and charge it with refrigerant; see the nameplate for the required refrigerant charge.
10)Attach the expansion valve bulb to the suction line in the same location as the previous bulb. The bulb should be between the 10 and 2 o'clock position on the tube. Be sure to secure the bulb with the clamp and holder and to insulate it.
11)Place the expansion valve cover in position.
12)Replace the panels in their correct positions.
13)Plug in the unit, then move the power switch to the "ON" position to start the unit's cooling process.
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