Hoshizaki KM-630MAH, KM-630MWH Mechanical BIN Control, Proximity Switch, Explanation of Operation

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3) Check the Controller Board by using test program of the Controller Board.

The Output Test Switch “S3” provides a relay sequence test. With power OFF, place S3 on and switch power to ICE. The correct lighting sequence should be none, 2, 3, 4, 1, and 4, normal sequence every 5 seconds. S3 should remain in the “OFF” position for normal operation.

3. MECHANICAL BIN CONTROL

(THESE INSTRUCTIONS NOT APPLICABLE TO MODELS WITH THERMOSTAT)

[a]PROXIMITY SWITCH

1)This machine uses a lever-actuated proximity switch (hereafter called “mechanical bin con- trol”) to control the ice level in the storage bin.

[b]EXPLANATION OF OPERATION

1)The startup and shutdown of the ice machine is controlled via the controller board. Dip Switch number 7 must be in the ON position for the controller board to receive input from the bin control.

(i)The controller board receives a resistance value input via the red K4 connector from the bin control. A resistor wire harness is connected from the bin control to the controller board.

(ii)When the bin control is activated in the bin full position (pushed to the right), a

15.8Ksignal will be sent to the control board to shut down the unit.

(iii) When the bin control is in the normal position (bin is not full), a 7.9 Kreading is sent to the control board to continue operation.

2) During operation, the controller board will only shut down the machine if a 15.8 Ksignal is received from the bin control during the first 5 minutes of the freeze cycle.

(i)If ice pushes the lever to the right after the first five minutes of the freeze cycle, the controller board will allow the machine to complete the freeze cycle and the following harvest cycle before shutting down the machine. This will prevent incomplete batches of ice from forming on the evaporator.

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Contents KM-630MAH KM-630MWH KM-630MRH Hoshizaki AMERICA, INC Contents Maintenance Specifications KM-630MAH Water TEMP. F2a. KM-630MWH Serial #L00001D M20270B 2b. KM-630MWH Serial #M20301E KM-630MRH Condenser Unit URC-6FSpecifications II. General Information Construction KM-630MAHKM-630MWH KM-630MRH SOLID-STATE Control Features of Control Products E Controller BoardController Board Controller BoardPage Harvest Cycle Beep every 3 sec. = High Evaporator Temperature 127 FMinute Fill Cycle Freeze CycleControl Products HOS-001A Board Sequence 1st Cycle Important Water Valve opening is limited to 6 minutes2nd Cycle and after with pump drain 2nd Cycle and after with no pump drain Controls and Adjustments For Models with ThermostatPage Setting Time Models with Thermostat Models with Mechanical BIN Control Checking the Controller BoardExplanation of Operation Proximity SwitchMechanical BIN Control Troubleshooting Mechanical BIN Control only KM-630MAH KM-630MWH KM-630MRH Wiring Diagrams Page B1 KM-630MRH with auxiliary codes L-0, M-0, M-1 B2 KM-630MRH with auxiliary codes M-2 and after Timing Chart Page Performance Data 157B1 KM-630MWH Serial #L00001D M20270B Pressure Drop of Cooling Water LineB2 KM-630MWH Serial #M20301E 603 IV. Service Diagnosis 1. no ICE Production Problem Possible Cause RemedyController Board Problem Possible Cause Remedy Evaporator is Frozen UP ThermistorOthers LOW ICE ProductionAbnormal ICE Refrigerant Recovery Removal and Replacement of ComponentsService for Refrigerant Lines Evacuation and Recharge R-404ABrazing Removal and Replacement of Compressor Important Page Removal and Replacement of Drier Removal and Replacement of Expansion ValveRemoval and Replacement of HOT GAS Valve and Line Valve Page Removal and Replacement of Evaporator Important Page Adjustment of Water Regulating Valve WATER-COOLED Model only Page Removal and Replacement of Thermistor Caution Removal and Replacement of FAN Motor Removal and Replacement of Water Valve Removal and Replacement of Pump MotorRemoval and Replacement of Spray Tubes VI. Cleaning and Maintenance Instructions Preparing the Icemaker for Long StoragePage Cleaning and Sanitizing Procedures Cleaning Procedure Page Sanitizing Procedure Maintenance