Hoshizaki KM-630MRH, KM-630MWH, KM-630MAH service manual

Page 52

IMPORTANT

Always install a new Drier every time the sealed refrigeration system is opened. Do not replace the Drier until after all other repair or replacement has been made.

1)Turn off the power supply.

2)Remove the panels.

3)Recover the refrigerant and store it in an approved container.

4)Remove the screw and the Solenoid.

5)Disconnect the Hot Gas Valve or Line Valve using brazing equipment.

6)Install the new valve.

WARNING

Always protect the valve body by using a damp cloth to prevent the valve from overheating. Do not braze with the valve body exceeding 250°F.

7)Install the new Drier.

8)Check for leaks using nitrogen gas (140 PSIG) and soap bubbles.

9)Evacuate the system, and charge it with refrigerant. For air-cooled and water- cooled models, see the Nameplate for the required refrigerant charge. For remote air-cooled models, see the Charge Label in the machine compartment.

10)Cut the leads of the Solenoid allowing enough lead length to reconnect using closed end connectors.

11)Connect the new Solenoid leads.

12)Attach the Solenoid to the valve body, and secure it with a screw.

13)Replace the panels in their correct positions.

14)Turn on the power supply.

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Contents KM-630MAH KM-630MWH KM-630MRH Hoshizaki AMERICA, INC Contents Maintenance Specifications KM-630MAH Water TEMP. F2a. KM-630MWH Serial #L00001D M20270B 2b. KM-630MWH Serial #M20301E KM-630MRH Condenser Unit URC-6FSpecifications II. General Information Construction KM-630MAHKM-630MWH KM-630MRH Features of Control Products E Controller Board Controller BoardSOLID-STATE Control Controller BoardPage Beep every 3 sec. = High Evaporator Temperature 127 F Minute Fill CycleHarvest Cycle Freeze CycleControl Products HOS-001A Board Sequence 1st Cycle Important Water Valve opening is limited to 6 minutes2nd Cycle and after with pump drain 2nd Cycle and after with no pump drain Controls and Adjustments For Models with ThermostatPage Setting Time Models with Thermostat Models with Mechanical BIN Control Checking the Controller BoardMechanical BIN Control Proximity SwitchExplanation of Operation Troubleshooting Mechanical BIN Control only KM-630MAH KM-630MWH KM-630MRH Wiring Diagrams Page B1 KM-630MRH with auxiliary codes L-0, M-0, M-1 B2 KM-630MRH with auxiliary codes M-2 and after Timing Chart Page Performance Data 157B1 KM-630MWH Serial #L00001D M20270B Pressure Drop of Cooling Water LineB2 KM-630MWH Serial #M20301E 603 IV. Service Diagnosis 1. no ICE Production Problem Possible Cause RemedyController Board Problem Possible Cause Remedy Evaporator is Frozen UP ThermistorAbnormal ICE LOW ICE ProductionOthers Removal and Replacement of Components Service for Refrigerant LinesRefrigerant Recovery Evacuation and Recharge R-404ABrazing Removal and Replacement of Compressor Important Page Removal and Replacement of Drier Removal and Replacement of Expansion ValveRemoval and Replacement of HOT GAS Valve and Line Valve Page Removal and Replacement of Evaporator Important Page Adjustment of Water Regulating Valve WATER-COOLED Model only Page Removal and Replacement of Thermistor Caution Removal and Replacement of FAN Motor Removal and Replacement of Water Valve Removal and Replacement of Pump MotorRemoval and Replacement of Spray Tubes VI. Cleaning and Maintenance Instructions Preparing the Icemaker for Long StoragePage Cleaning and Sanitizing Procedures Cleaning Procedure Page Sanitizing Procedure Maintenance