Hoshizaki KM-630MWH, KM-630MRH, KM-630MAH service manual Controller Board

Page 42

PROBLEM

POSSIBLE CAUSE

 

REMEDY

 

 

 

 

 

 

 

 

 

 

 

l) Controller Board

1.

Defective

1.

See “II.2[e] CHECKING

 

 

 

 

 

 

 

CONTROLLER BOARD.”

 

 

m) Interlock Switch

1. “CLOSED” position.

1. Move to “OPEN” position.

 

 

(Cleaning Valve)

2. Bad contacts.

2.

Check for continuity and

 

 

 

 

 

 

 

replace.

[2] Water

a) Float switch

1.

Connector disconnected.

1.

Place in position.

continues to

 

 

2.

Leads opened or defective

2.

Check and replace.

be supplied,

 

 

 

switch.

 

 

 

and the ice-

 

 

3.

Float does not move freely.

3.

Clean or replace.

maker will not

b) Controller Board

1.

Defective.

1.

Replace.

start.

 

 

 

 

 

 

 

[3] Compressor

a) Wash Switch

1.

“WASH” position.

1.

Move to “ICE” position.

 

 

 

 

2.

Bad contacts.

2.

Check and replace.

 

 

b) High Pressure

1.

Dirty Air Filter or

1.

Clean.

 

 

Controller

 

Condenser.

 

 

 

 

 

 

 

2. Ambient or condenser

2. Reduce ambient temp.

 

 

 

 

 

water temp. too warm.

 

 

 

 

 

 

 

3. Refrigerant overcharged.

3.

Recharge.

 

 

 

 

4. Condenser water pressure

4.

Check and get

 

 

 

 

 

too low or off. [Water-

 

recommended pressure.

 

 

 

 

 

cooled model only].

 

 

 

 

 

 

 

5.

Fan not operating. [Except

5.

See chart 1 - [6].

 

 

 

 

 

water-cooled model].

 

 

 

 

 

 

 

6.

Refrigerant line or

6.

Clean and replace Drier.

 

 

 

 

 

components plugged.

 

 

 

 

 

c) Water Regulator

1.

Set too high.

1.

Adjust lower.

 

 

d) Overload Protector

1.

Bad contacts.

1.

Check for continuity and

 

 

 

 

 

 

 

replace.

 

 

 

 

2.

Voltage too low.

2.

Increase voltage.

 

 

 

 

3.

Refrigerant overcharged or

3. Recharge.

 

 

 

 

 

undercharged.

 

 

 

 

 

 

 

4.

Line Valve continues to

4.

Check Line Valve's

 

 

 

 

 

close in freeze cycle and

 

operation in freeze cycle

 

 

 

 

 

Overload Protector

 

and replace.

 

 

 

 

 

operates.

 

 

 

 

 

e) Starter

1.

Bad contacts.

1.

Check and replace.

 

 

 

 

2.

Coil winding opened.

2.

Replace.

 

 

f) Start Capacitor or

1.

Defective.

1.

Replace.

 

 

Run Capacitor

 

 

 

 

 

 

 

g) Magnetic Contactor

1.

Bad contacts.

1.

Check for continuity and

 

 

 

 

 

 

 

replace.

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

Coil winding opened.

2.

Replace.

 

 

h) Compressor

1.

Wiring to Compressor.

1.

Check for loose

 

 

 

 

 

 

 

 

connection or open, and

 

 

 

 

 

 

 

replace.

 

 

 

 

2.

Defective.

2.

Replace.

 

 

 

 

 

3.

Protector tripped.

3.

Reduce temperature.

 

 

i) Controller board

1.

Defective.

1.

See “II.2. [e] CHECKING

 

 

 

 

 

 

 

CONTROLLER BOARD.”

[4] Water

a) Water Solenoid

1.

Diaphragm does not close.

1.

Check for water leaks

 

continues to

Valve

 

 

 

with icemaker off.

be supplied in

b) Controller Board

1.

Defective.

1.

See “II.2.[e] CHECKING

freeze cycle.

 

 

 

 

 

CONTROLLER BOARD.”

42

Image 42
Contents KM-630MAH KM-630MWH KM-630MRH Hoshizaki AMERICA, INC Contents Maintenance Specifications KM-630MAH Water TEMP. F2a. KM-630MWH Serial #L00001D M20270B 2b. KM-630MWH Serial #M20301E KM-630MRH Condenser Unit URC-6FSpecifications II. General Information Construction KM-630MAHKM-630MWH KM-630MRH SOLID-STATE Control Features of Control Products E Controller BoardController Board Controller BoardPage Harvest Cycle Beep every 3 sec. = High Evaporator Temperature 127 FMinute Fill Cycle Freeze CycleControl Products HOS-001A Board Sequence 1st Cycle Important Water Valve opening is limited to 6 minutes2nd Cycle and after with pump drain 2nd Cycle and after with no pump drain Controls and Adjustments For Models with ThermostatPage Setting Time Models with Thermostat Models with Mechanical BIN Control Checking the Controller BoardProximity Switch Mechanical BIN ControlExplanation of Operation Troubleshooting Mechanical BIN Control only KM-630MAH KM-630MWH KM-630MRH Wiring Diagrams Page B1 KM-630MRH with auxiliary codes L-0, M-0, M-1 B2 KM-630MRH with auxiliary codes M-2 and after Timing Chart Page Performance Data 157B1 KM-630MWH Serial #L00001D M20270B Pressure Drop of Cooling Water LineB2 KM-630MWH Serial #M20301E 603 IV. Service Diagnosis 1. no ICE Production Problem Possible Cause RemedyController Board Problem Possible Cause Remedy Evaporator is Frozen UP ThermistorLOW ICE Production Abnormal ICEOthers Refrigerant Recovery Removal and Replacement of ComponentsService for Refrigerant Lines Evacuation and Recharge R-404ABrazing Removal and Replacement of Compressor Important Page Removal and Replacement of Drier Removal and Replacement of Expansion ValveRemoval and Replacement of HOT GAS Valve and Line Valve Page Removal and Replacement of Evaporator Important Page Adjustment of Water Regulating Valve WATER-COOLED Model only Page Removal and Replacement of Thermistor Caution Removal and Replacement of FAN Motor Removal and Replacement of Water Valve Removal and Replacement of Pump MotorRemoval and Replacement of Spray Tubes VI. Cleaning and Maintenance Instructions Preparing the Icemaker for Long StoragePage Cleaning and Sanitizing Procedures Cleaning Procedure Page Sanitizing Procedure Maintenance