Hoshizaki KM-630MAH, KM-630MWH, KM-630MRH service manual Brazing

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4)Close the Low-side Valve and High-side Valve on the Service Manifold.

5)Disconnect the Vacuum Pump, and attach a Refrigerant Service Cylinder to the High-side line. Remember to loosen the connection, and purge the air from the Hose. See the Nameplate for the required refrigerant charge. Hoshizaki recommends only virgin refriger- ant or reclaimed refrigerant which meets ARI Standard No. 700-88 be used.

6)A liquid charge is recommended for charging an R-404A system. Invert the service cylinder. Open the High-side, Service Manifold Valve.

7)Allow the system to charge with liquid until the pressures balance.

8)If necessary, add any remaining charge to the system through the Low-side. Use a throttling valve or liquid dispensing device to add the remaining liquid charge through the Low-side access port with the unit running.

9)Close the two Refrigerant Access Valves, and disconnect the Hoses and Service Mani- fold.

10) Cap the Access Valves to prevent a possible leak.

2. BRAZING

DANGER

1.Refrigerant R-404A itself is not flammable at atmospheric pressure and temperatures up to 176° F.

2.Refrigerant R-404A itself is not explosive or poisonous. However, when exposed to high temperatures (open flames) R-404A can be decomposed to form hydrofluoric acid and carbonyl fluoride both of which are hazardous.

3.Always recover the refrigerant and store it in an approved container. Do not discharge the refrigerant into the atmosphere.

4.Do not use silver alloy or copper alloy containing Arsenic.

5.Do not use R-404A as a mixture with pressurized air for leak testing. Refrigerant leaks can be detected by charging the unit with a little refriger- ant, raising the pressure with nitrogen and using an electronic leak detector.

Note: All brazing-connections inside the Evaporator Case are clear-paint coated. Sandpaper the brazing connections before unbrazing the components. Use a good abrasive cloth to remove coating.

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Contents KM-630MAH KM-630MWH KM-630MRH Hoshizaki AMERICA, INC Contents Maintenance Water TEMP. F Specifications KM-630MAH2a. KM-630MWH Serial #L00001D M20270B 2b. KM-630MWH Serial #M20301E KM-630MRH URC-6F Condenser UnitSpecifications KM-630MAH II. General Information ConstructionKM-630MWH KM-630MRH Controller Board Features of Control Products E Controller BoardController Board SOLID-STATE ControlPage Freeze Cycle Beep every 3 sec. = High Evaporator Temperature 127 FMinute Fill Cycle Harvest CycleControl Products HOS-001A Board Important Water Valve opening is limited to 6 minutes Sequence 1st Cycle2nd Cycle and after with pump drain 2nd Cycle and after with no pump drain For Models with Thermostat Controls and AdjustmentsPage Setting Time Models with Thermostat Checking the Controller Board Models with Mechanical BIN ControlExplanation of Operation Proximity SwitchMechanical BIN Control Troubleshooting Mechanical BIN Control only KM-630MAH KM-630MWH KM-630MRH Wiring Diagrams Page B1 KM-630MRH with auxiliary codes L-0, M-0, M-1 B2 KM-630MRH with auxiliary codes M-2 and after Timing Chart Page 157 Performance DataPressure Drop of Cooling Water Line B1 KM-630MWH Serial #L00001D M20270BB2 KM-630MWH Serial #M20301E 603 Problem Possible Cause Remedy IV. Service Diagnosis 1. no ICE ProductionController Board Problem Possible Cause Remedy Thermistor Evaporator is Frozen UPOthers LOW ICE ProductionAbnormal ICE Evacuation and Recharge R-404A Removal and Replacement of ComponentsService for Refrigerant Lines Refrigerant RecoveryBrazing Removal and Replacement of Compressor Important Page Removal and Replacement of Expansion Valve Removal and Replacement of DrierRemoval and Replacement of HOT GAS Valve and Line Valve Page Removal and Replacement of Evaporator Important Page Adjustment of Water Regulating Valve WATER-COOLED Model only Page Removal and Replacement of Thermistor Caution Removal and Replacement of FAN Motor Removal and Replacement of Pump Motor Removal and Replacement of Water ValveRemoval and Replacement of Spray Tubes Preparing the Icemaker for Long Storage VI. Cleaning and Maintenance InstructionsPage Cleaning and Sanitizing Procedures Cleaning Procedure Page Sanitizing Procedure Maintenance