Hoshizaki KM-630MAH, KM-630MWH, KM-630MRH service manual Evaporator is Frozen UP, Thermistor

Page 44

2. EVAPORATOR IS FROZEN UP

PROBLEM

 

POSSIBLE CAUSE

 

REMEDY

[1] Freeze cycle

 

a) Float Switch

1.

Leads short-circuit or

1.

Check and replace.

time is too

 

 

 

 

 

defective switch.

 

 

 

 

long.

 

 

2.

Float does not move freely.

2.

Clean or replace.

 

 

b) Water Solenoid

1.

Diaphragm does not close.

1.

Check for water leaks

 

 

Valve

 

 

 

 

 

with icemaker off.

 

 

c) Controller Board

 

 

1. Defective.

1.

See “II.2[e] CHECKING

 

 

 

 

 

 

 

 

CONTROLLER BOARD.”

[2] All ice formed

 

a) Evaporator

1.

Scaled up.

1.

Clean.

 

 

on Evaporator

 

b) Water Supply Line

1.

Water pressure too low.

1.

Check and get

does not fall

 

 

 

 

 

 

 

recommended pressure.

into bin in

 

c) Water Solenoid

1.

Dirty mesh filter or orifice.

1.

Clean.

harvest cycle.

 

Valve

2.

Diaphragm does not close.

2.

Check for water leaks

 

 

 

 

 

 

 

 

with icemaker off.

 

 

d) Ambient and/or

1.

Too cool.

1.

Increase temperature.

 

 

water temperature

 

 

 

 

 

 

 

 

 

 

e) Line Valve

1.

Continues to open in

1.

Check operation in

 

 

 

 

 

 

harvest cycle.

 

harvest cycle and replace.

 

 

f) Thermistor

1.

Out of position or loose

1. See “V. 11. REMOVAL

 

 

 

 

 

 

attachment..

 

AND REPLACEMENT OF

 

 

 

 

 

 

 

 

THERMISTOR.”

 

 

g) Controller Board

1.

Defrost Timer is set too

1.

Adjust longer, referring

 

 

 

 

 

 

 

short.

 

to “II. 2. [d] CONTROLS

 

 

 

 

 

 

 

 

AND ADJUSTMENT, 2)

 

 

 

 

 

 

 

 

Defrost Timer.”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. Defective.

2.

See “II. 2.[e] CHECKING

 

 

 

 

 

 

 

 

CONTROLLER BOARD.”

[3] Others

 

a) Spray Tubes

 

 

1. Clogged.

1. Clean.

 

 

 

 

2.

Out of position.

2.

Place in position.

 

 

 

b) Water System

1.

Dirty.

1.

Clean.

 

 

c) Refrigerant

 

 

1. Undercharged.

1.

Check for leaks and

 

 

 

 

 

 

 

 

recharge.

 

 

d) Expansion Valve

1.

Bulb out of position or

1.

Place in position.

 

 

 

 

 

 

loose attachment.

 

 

 

 

 

 

 

 

 

2. Defective.

2.

Replace.

 

 

e) Hot Gas Solenoid

 

 

1. Coil winding opened.

1. Replace.

 

 

Valve

2.

Plunger does not move.

2. Replace.

 

 

 

 

3.

Wiring to Hot Gas Valve.

3.

Check for loose

 

 

 

 

 

 

 

 

connection or open, and

 

 

 

 

 

 

 

 

replace.

 

 

f) Water Supply Line

1.

Too small; requires 3/8”

1.

Increase Water Line size.

 

 

 

 

 

 

OD line dedicated per

 

 

 

 

 

 

 

 

 

 

machine.

 

 

 

 

 

 

g) Water Filter (if

1.

Flow rate too small.

1.

Replace with filter with

 

 

installed)

 

 

 

 

 

larger flow rate.

 

 

 

 

 

 

 

 

 

 

 

44

Image 44
Contents KM-630MAH KM-630MWH KM-630MRH Hoshizaki AMERICA, INC Contents Maintenance Specifications KM-630MAH Water TEMP. F2a. KM-630MWH Serial #L00001D M20270B 2b. KM-630MWH Serial #M20301E KM-630MRH Condenser Unit URC-6FSpecifications II. General Information Construction KM-630MAHKM-630MWH KM-630MRH Features of Control Products E Controller Board Controller BoardSOLID-STATE Control Controller BoardPage Beep every 3 sec. = High Evaporator Temperature 127 F Minute Fill CycleHarvest Cycle Freeze CycleControl Products HOS-001A Board Sequence 1st Cycle Important Water Valve opening is limited to 6 minutes2nd Cycle and after with pump drain 2nd Cycle and after with no pump drain Controls and Adjustments For Models with ThermostatPage Setting Time Models with Thermostat Models with Mechanical BIN Control Checking the Controller BoardExplanation of Operation Proximity SwitchMechanical BIN Control Troubleshooting Mechanical BIN Control only KM-630MAH KM-630MWH KM-630MRH Wiring Diagrams Page B1 KM-630MRH with auxiliary codes L-0, M-0, M-1 B2 KM-630MRH with auxiliary codes M-2 and after Timing Chart Page Performance Data 157B1 KM-630MWH Serial #L00001D M20270B Pressure Drop of Cooling Water LineB2 KM-630MWH Serial #M20301E 603 IV. Service Diagnosis 1. no ICE Production Problem Possible Cause RemedyController Board Problem Possible Cause Remedy Evaporator is Frozen UP ThermistorOthers LOW ICE ProductionAbnormal ICE Removal and Replacement of Components Service for Refrigerant LinesRefrigerant Recovery Evacuation and Recharge R-404ABrazing Removal and Replacement of Compressor Important Page Removal and Replacement of Drier Removal and Replacement of Expansion ValveRemoval and Replacement of HOT GAS Valve and Line Valve Page Removal and Replacement of Evaporator Important Page Adjustment of Water Regulating Valve WATER-COOLED Model only Page Removal and Replacement of Thermistor Caution Removal and Replacement of FAN Motor Removal and Replacement of Water Valve Removal and Replacement of Pump MotorRemoval and Replacement of Spray Tubes VI. Cleaning and Maintenance Instructions Preparing the Icemaker for Long StoragePage Cleaning and Sanitizing Procedures Cleaning Procedure Page Sanitizing Procedure Maintenance