Hoshizaki KM-630MWH, KM-630MRH, KM-630MAH service manual LOW ICE Production, Abnormal ICE, Others

Page 45

3. LOW ICE PRODUCTION

PROBLEM

POSSIBLE CAUSE

REMEDY

 

 

 

 

[1]

Freeze cycle

a) See chart 1 - [3], and check dirty Air Filter or Condenser, ambient or water

 

time is long.

temperature, water pressure, Water Regulator or refrigerant charge.

 

 

b) See chart 2 - [1], and check Float Switch, Water Solenoid Valve or Controller

 

 

Board.

 

[2]

Harvest cycle

a) See chart 2 - [2], and check Controller Board, Thermistor, Evaporator, ambient

 

time is long

and/or water temperature, water supply line, Water Solenoid Valve, or Expansion

 

 

Valve.

 

 

 

 

 

4. ABNORMAL ICE

PROBLEM

POSSIBLE CAUSE

REMEDY

[1] Small Cube

a) Ice Cube Guide

1.

Out of position.

1. Place in position.

 

 

 

Circulated water falls into

 

 

 

 

bin.

 

 

b) See chart 1 - [5], and check water supply line, Water

Solenoid Valve, water system,

 

Pump Motor or Controller Board.

 

 

c) Drain Valve

1.

Dirty.

1. Clean.

[2] Cloudy or

a) See chart 2 - [1] and - [3], and check Float Switch, Water Solenoid Valve,

irregular cube

Controller Board, Spray Tubes, water system, refrigerant charge or Expansion

 

Valve.

 

 

 

 

b) Spray Guide

1.

Dirty.

1. Clean.

 

c) Water Quality

1.

High hardness or contains

1. Install a water filter or

 

 

 

impurities.

softener.

 

 

 

 

 

5. OTHERS

PROBLEM

POSSIBLE CAUSE

REMEDY

[1] Icemaker will

a) Bin Control

1.

Set too cold.

1. Adjust warmer.

not stop when

Thermostat

2. Defective.

2. Replace.

bin is filled

 

 

 

 

with ice.

For mechanical

 

 

 

 

bin control

 

 

 

 

see “II. 3. [c]”

 

 

 

[2] Abnormal

a) Pump Motor

1. Bearings worn out.

1. Replace.

noise

b) Fan Motor

1. Bearings worn out.

1. Replace.

 

 

2. Fan blade deformed.

2. Replace fan blade.

 

 

3.

Fan blade does not move

3. Replace.

 

 

 

freely.

 

 

c) Compressor

1.

Bearings worn out, or

1. Replace.

 

 

 

cylinder valve broken.

 

 

 

2.

Mounting pad out of

2. Reinstall

 

 

 

position.

 

 

d) Refrigerant Lines

1.

Rub or touch lines or other

1. Replace.

 

 

 

surfaces.

 

[3] Ice in storage

a) Bin Drain

1. Plugged.

1. Clean.

bin often

 

 

 

 

melts.

 

 

 

 

 

 

 

 

 

45

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Contents KM-630MAH KM-630MWH KM-630MRH Hoshizaki AMERICA, INC Contents Maintenance Water TEMP. F Specifications KM-630MAH2a. KM-630MWH Serial #L00001D M20270B 2b. KM-630MWH Serial #M20301E KM-630MRH URC-6F Condenser UnitSpecifications KM-630MAH II. General Information ConstructionKM-630MWH KM-630MRH Controller Board Features of Control Products E Controller BoardSOLID-STATE Control Controller BoardPage Minute Fill Cycle Beep every 3 sec. = High Evaporator Temperature 127 FHarvest Cycle Freeze CycleControl Products HOS-001A Board Important Water Valve opening is limited to 6 minutes Sequence 1st Cycle2nd Cycle and after with pump drain 2nd Cycle and after with no pump drain For Models with Thermostat Controls and AdjustmentsPage Setting Time Models with Thermostat Checking the Controller Board Models with Mechanical BIN ControlProximity Switch Mechanical BIN ControlExplanation of Operation Troubleshooting Mechanical BIN Control only KM-630MAH KM-630MWH KM-630MRH Wiring Diagrams Page B1 KM-630MRH with auxiliary codes L-0, M-0, M-1 B2 KM-630MRH with auxiliary codes M-2 and after Timing Chart Page 157 Performance DataPressure Drop of Cooling Water Line B1 KM-630MWH Serial #L00001D M20270BB2 KM-630MWH Serial #M20301E 603 Problem Possible Cause Remedy IV. Service Diagnosis 1. no ICE ProductionController Board Problem Possible Cause Remedy Thermistor Evaporator is Frozen UPLOW ICE Production Abnormal ICEOthers Service for Refrigerant Lines Removal and Replacement of ComponentsRefrigerant Recovery Evacuation and Recharge R-404ABrazing Removal and Replacement of Compressor Important Page Removal and Replacement of Expansion Valve Removal and Replacement of DrierRemoval and Replacement of HOT GAS Valve and Line Valve Page Removal and Replacement of Evaporator Important Page Adjustment of Water Regulating Valve WATER-COOLED Model only Page Removal and Replacement of Thermistor Caution Removal and Replacement of FAN Motor Removal and Replacement of Pump Motor Removal and Replacement of Water ValveRemoval and Replacement of Spray Tubes Preparing the Icemaker for Long Storage VI. Cleaning and Maintenance InstructionsPage Cleaning and Sanitizing Procedures Cleaning Procedure Page Sanitizing Procedure Maintenance