Hoshizaki KM-630MAH, KM-630MWH, KM-630MRH Removal and Replacement of Evaporator Important

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7.REMOVAL AND REPLACEMENT OF EVAPORATOR IMPORTANT

Always install a new Drier every time the sealed refrigeration system is opened. Do not replace the Drier until after all other repairs or replacement have been made.

1)Turn off the power supply.

2)Remove the panels and the Top Insulation over the Evaporator.

3)Recover the refrigerant and store it in an approved container.

4)Remove the Spray Tubes and the Insulations at the “U” shaped notch where the refrigeration tubings go through the molded chassis.

5)Remove the Insulation Tube, and disconnect the Evaporator Inlet Tubing at the Tee next to the Expansion Valve.

6)Lift up the Evaporator, and disconnect the Evaporator Outlet Tubing.

7)Install the new Evaporator.

8)Install the new Drier.

9)Check for leaks using nitrogen gas (140 PSIG) and soap bubbles.

10)Evacuate the system, and charge it with refrigerant. For air-cooled and water- cooled models, see the Nameplate for the required refrigerant charge. For remote air-cooled models, see the Charge Label in the machine compartment.

11)Replace the removed parts in the reverse order of which they were removed.

12)Replace the Top Insulation and the panels in their correct positions.

13)Turn on the power supply.

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Contents KM-630MAH KM-630MWH KM-630MRH Hoshizaki AMERICA, INC Contents Maintenance Water TEMP. F Specifications KM-630MAH2a. KM-630MWH Serial #L00001D M20270B 2b. KM-630MWH Serial #M20301E KM-630MRH URC-6F Condenser UnitSpecifications KM-630MAH II. General Information ConstructionKM-630MWH KM-630MRH Controller Board Features of Control Products E Controller BoardSOLID-STATE Control Controller BoardPage Minute Fill Cycle Beep every 3 sec. = High Evaporator Temperature 127 FHarvest Cycle Freeze CycleControl Products HOS-001A Board Important Water Valve opening is limited to 6 minutes Sequence 1st Cycle2nd Cycle and after with pump drain 2nd Cycle and after with no pump drain For Models with Thermostat Controls and AdjustmentsPage Setting Time Models with Thermostat Checking the Controller Board Models with Mechanical BIN ControlExplanation of Operation Proximity SwitchMechanical BIN Control Troubleshooting Mechanical BIN Control only KM-630MAH KM-630MWH KM-630MRH Wiring Diagrams Page B1 KM-630MRH with auxiliary codes L-0, M-0, M-1 B2 KM-630MRH with auxiliary codes M-2 and after Timing Chart Page 157 Performance DataPressure Drop of Cooling Water Line B1 KM-630MWH Serial #L00001D M20270BB2 KM-630MWH Serial #M20301E 603 Problem Possible Cause Remedy IV. Service Diagnosis 1. no ICE ProductionController Board Problem Possible Cause Remedy Thermistor Evaporator is Frozen UPOthers LOW ICE ProductionAbnormal ICE Service for Refrigerant Lines Removal and Replacement of ComponentsRefrigerant Recovery Evacuation and Recharge R-404ABrazing Removal and Replacement of Compressor Important Page Removal and Replacement of Expansion Valve Removal and Replacement of DrierRemoval and Replacement of HOT GAS Valve and Line Valve Page Removal and Replacement of Evaporator Important Page Adjustment of Water Regulating Valve WATER-COOLED Model only Page Removal and Replacement of Thermistor Caution Removal and Replacement of FAN Motor Removal and Replacement of Pump Motor Removal and Replacement of Water ValveRemoval and Replacement of Spray Tubes Preparing the Icemaker for Long Storage VI. Cleaning and Maintenance InstructionsPage Cleaning and Sanitizing Procedures Cleaning Procedure Page Sanitizing Procedure Maintenance