Hoshizaki KM-630MAH IV. Service Diagnosis 1. no ICE Production, Problem Possible Cause Remedy

Page 41

IV. SERVICE DIAGNOSIS 1. NO ICE PRODUCTION

 

PROBLEM

POSSIBLE CAUSE

 

REMEDY

 

[1] The icemaker

a) Power Supply

1.

“OFF” position.

1.

Move to “ON” position

 

will not start

 

 

2.

Loose connections.

2.

Tighten

 

 

 

 

 

 

3.

Bad contacts.

3.

Check for continuity and

 

 

 

 

 

 

 

 

 

replace.

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

Voltage too high.

4.

Check and get

 

 

 

 

 

 

 

 

 

recommended voltage.

 

 

b) Fuse (Inside Fused

1.

Blown out.

1. Check for short circuit

 

 

Disconnect, if any)

 

 

 

 

 

 

and replace

 

 

c) Control Switch

1.

“OFF” position.

1.

Move to “ICE” position.

 

 

 

 

2.

Bad contacts.

2.

Check for continuity and

 

 

 

 

 

 

 

 

 

replace.

 

 

d) Bin Control

1.

Tripped with bin filled

1.

Remove ice.

 

 

Thermostat

 

 

 

 

with ice.

 

 

 

 

 

 

 

 

2. Ambient temperature

2. Increase ambient

 

 

 

 

 

 

 

too cool.

 

temperature.

 

 

 

3.

Set too warm.

3.

See “II.2.[d]

 

 

For mechanical

 

 

 

 

 

 

CONTROLS AND

 

 

bin control

 

 

 

 

 

 

ADJUSTMENTS, 5) Bin

 

 

see “II. 3. [c]”

 

 

 

 

 

 

Control.”

 

 

 

 

 

 

4. Bulb out of position.

4.

Place in position.

 

 

 

 

 

 

 

 

 

 

 

 

5.

Bad contacts or leaks

5.

Check for continuity and

 

 

 

 

 

 

 

bulb.

 

replace.

 

 

e) High Pressure

1.

Bad contacts.

1.

Check for continuity and

 

 

Control

 

 

 

 

 

 

replace.

 

 

f) Transformer

1.

Thermal fuse blown out

1. Replace.

 

 

 

 

 

 

 

or coil winding opened.

 

 

 

 

g) Wiring to

1.

Loose connections or

1.

Check for continuity and

 

 

Controller Board

 

 

 

 

open.

 

replace.

 

 

 

 

 

 

 

 

 

h) Thermistor

1.

Leads short-circuit or

1.

See “II.2.[d] CONTROLS

 

 

 

 

 

 

 

open and High

 

AND ADJUSTMENTS, 1)

 

 

 

 

 

 

 

Temperature Safety

 

Defrost Control.”

 

 

 

 

 

 

 

operates.

 

 

 

 

i) Hot Gas Solenoid

1.

Continues to open in

1. Check for power off in

 

 

Valve

 

 

 

 

freeze cycle and High

 

freeze cycle and replace.

 

 

 

 

 

 

 

Temperature Safety

 

 

 

 

 

 

 

 

 

operates.

 

 

 

 

j) Water Supply Line

1.

Water supply off and

1.

Check and get

 

 

 

 

 

 

 

water supply cycle does

 

recommended pressure.

 

 

 

 

 

 

 

not finish.

 

 

 

 

 

 

 

 

2. Condenser water pressure

2.

Check and get

 

 

 

 

 

 

 

too low or off and Pressure

recommended pressure.

 

 

 

 

 

 

 

Control opens and closes

 

 

 

 

 

 

 

 

 

frequently to finally operate

 

 

 

 

 

 

 

 

 

High Temperature Safety.

 

 

 

 

k) Water Solenoid

1.

Mesh filter or orifice gets

1.

Clean.

 

 

 

 

 

 

 

clogged and water supply

 

 

 

 

 

 

 

 

 

cycle does not finish.

 

 

 

 

 

 

2.

Coil winding opened.

2.

Replace.

 

 

 

 

3.

Wiring to Water Valve.

3.

Check for loose connection

 

 

 

 

 

 

 

 

 

or open, and replace.

 

 

 

 

 

 

 

 

 

 

41

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Contents KM-630MAH KM-630MWH KM-630MRH Hoshizaki AMERICA, INC Contents Maintenance Water TEMP. F Specifications KM-630MAH2a. KM-630MWH Serial #L00001D M20270B 2b. KM-630MWH Serial #M20301E KM-630MRH URC-6F Condenser UnitSpecifications KM-630MAH II. General Information ConstructionKM-630MWH KM-630MRH Controller Board Features of Control Products E Controller BoardSOLID-STATE Control Controller BoardPage Minute Fill Cycle Beep every 3 sec. = High Evaporator Temperature 127 FHarvest Cycle Freeze CycleControl Products HOS-001A Board Important Water Valve opening is limited to 6 minutes Sequence 1st Cycle2nd Cycle and after with pump drain 2nd Cycle and after with no pump drain For Models with Thermostat Controls and AdjustmentsPage Setting Time Models with Thermostat Checking the Controller Board Models with Mechanical BIN ControlExplanation of Operation Proximity SwitchMechanical BIN Control Troubleshooting Mechanical BIN Control only KM-630MAH KM-630MWH KM-630MRH Wiring Diagrams Page B1 KM-630MRH with auxiliary codes L-0, M-0, M-1 B2 KM-630MRH with auxiliary codes M-2 and after Timing Chart Page 157 Performance DataPressure Drop of Cooling Water Line B1 KM-630MWH Serial #L00001D M20270BB2 KM-630MWH Serial #M20301E 603 Problem Possible Cause Remedy IV. Service Diagnosis 1. no ICE ProductionController Board Problem Possible Cause Remedy Thermistor Evaporator is Frozen UPOthers LOW ICE ProductionAbnormal ICE Service for Refrigerant Lines Removal and Replacement of ComponentsRefrigerant Recovery Evacuation and Recharge R-404ABrazing Removal and Replacement of Compressor Important Page Removal and Replacement of Expansion Valve Removal and Replacement of DrierRemoval and Replacement of HOT GAS Valve and Line Valve Page Removal and Replacement of Evaporator Important Page Adjustment of Water Regulating Valve WATER-COOLED Model only Page Removal and Replacement of Thermistor Caution Removal and Replacement of FAN Motor Removal and Replacement of Pump Motor Removal and Replacement of Water ValveRemoval and Replacement of Spray Tubes Preparing the Icemaker for Long Storage VI. Cleaning and Maintenance InstructionsPage Cleaning and Sanitizing Procedures Cleaning Procedure Page Sanitizing Procedure Maintenance