Hoshizaki KM-630MRH Removal and Replacement of Components, Service for Refrigerant Lines

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V. REMOVAL AND REPLACEMENT OF COMPONENTS

IMPORTANT

Ensure all components, fasteners and thumbscrews are securely in place after the equipment is serviced.

IMPORTANT

1.The Polyol Ester (POE) oils used in R-404A units can absorb moisture quickly. Therefore it is important to prevent moisture from entering the system when replacing or servicing parts.

2.Always install a new filter drier every time the sealed refrigeration system is opened.

3.Do not leave the system open for longer than 5 minutes when replacing or servicing parts.

1.SERVICE FOR REFRIGERANT LINES

[a] REFRIGERANT RECOVERY

The icemaker unit is provided with two Refrigerant Access Valvesone on the low-side and one on the high-side line. Using proper refrigerant practices recover the refrigerant from the Access Valves and store it in an approved container. Do not discharge the refrigerant into the atmosphere.

[b]EVACUATION AND RECHARGE [R-404A]

1)Attach Charging Hoses, a Service Manifold and a Vacuum Pump to the system. Be sure to connect charging hoses to both High and Low -side Access Valves.

IMPORTANT

The vacuum level and Vacuum Pump may be the same as those for current refrigerants. However, the rubber hose and gauge manifold to be used for evacuation and refrigerant charge should be exclusively for POE oils.

2)Turn on the Vacuum Pump. Never allow the oil in the Vacuum Pump to flow backward.

3)Allow the Vacuum Pump to pull down to a 29.9" Hg vacuum. Evacuating period de- pends on pump capacity.

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Contents KM-630MAH KM-630MWH KM-630MRH Hoshizaki AMERICA, INC Contents Maintenance Specifications KM-630MAH Water TEMP. F2a. KM-630MWH Serial #L00001D M20270B 2b. KM-630MWH Serial #M20301E KM-630MRH Condenser Unit URC-6FSpecifications II. General Information Construction KM-630MAHKM-630MWH KM-630MRH SOLID-STATE Control Features of Control Products E Controller BoardController Board Controller BoardPage Harvest Cycle Beep every 3 sec. = High Evaporator Temperature 127 FMinute Fill Cycle Freeze CycleControl Products HOS-001A Board Sequence 1st Cycle Important Water Valve opening is limited to 6 minutes2nd Cycle and after with pump drain 2nd Cycle and after with no pump drain Controls and Adjustments For Models with ThermostatPage Setting Time Models with Thermostat Models with Mechanical BIN Control Checking the Controller BoardMechanical BIN Control Proximity SwitchExplanation of Operation Troubleshooting Mechanical BIN Control only KM-630MAH KM-630MWH KM-630MRH Wiring Diagrams Page B1 KM-630MRH with auxiliary codes L-0, M-0, M-1 B2 KM-630MRH with auxiliary codes M-2 and after Timing Chart Page Performance Data 157B1 KM-630MWH Serial #L00001D M20270B Pressure Drop of Cooling Water LineB2 KM-630MWH Serial #M20301E 603 IV. Service Diagnosis 1. no ICE Production Problem Possible Cause RemedyController Board Problem Possible Cause Remedy Evaporator is Frozen UP ThermistorAbnormal ICE LOW ICE ProductionOthers Refrigerant Recovery Removal and Replacement of ComponentsService for Refrigerant Lines Evacuation and Recharge R-404ABrazing Removal and Replacement of Compressor Important Page Removal and Replacement of Drier Removal and Replacement of Expansion ValveRemoval and Replacement of HOT GAS Valve and Line Valve Page Removal and Replacement of Evaporator Important Page Adjustment of Water Regulating Valve WATER-COOLED Model only Page Removal and Replacement of Thermistor Caution Removal and Replacement of FAN Motor Removal and Replacement of Water Valve Removal and Replacement of Pump MotorRemoval and Replacement of Spray Tubes VI. Cleaning and Maintenance Instructions Preparing the Icemaker for Long StoragePage Cleaning and Sanitizing Procedures Cleaning Procedure Page Sanitizing Procedure Maintenance