Hoshizaki KM-630MWH, KM-630MRH, KM-630MAH Removal and Replacement of HOT GAS Valve and Line Valve

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3)Recover the refrigerant and store it in an approved container.

4)Remove the insulation and the Expansion Valve Bulb on the suction line.

5)Remove the Expansion Valve Cover, and disconnect the Expansion Valve using brazing equipment.

6)Braze the new Expansion Valve, with nitrogen gas flowing at the pressure of 3 - 4 PSIG.

WARNING

Always protect the valve body by using a damp cloth to prevent the valve from overheating. Do not braze with the valve body exceeding 250°F.

7)Install the new Drier.

8)Check for leaks using nitrogen gas (140 PSIG) and soap bubbles.

9)Evacuate the system, and charge it with refrigerant. For air-cooled and water- cooled models, see the Nameplate for the required refrigerant charge. For remote air-cooled models, see the Charge Label in the machine compartment.

10)Attach the Bulb to the suction line in position. Be sure to secure it with clamps and to insulate it.

11)Place the new set of Expansion Valve Covers in position.

12)Replace the panels in their correct positions.

13)Turn on the power supply.

6.REMOVAL AND REPLACEMENT OF HOT GAS VALVE AND LINE VALVE

CAUTION

Always use a copper tube of the same diameter and length when replacing the hot gas lines; otherwise the performance may be reduced.

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Contents KM-630MAH KM-630MWH KM-630MRH Hoshizaki AMERICA, INC Contents Maintenance Water TEMP. F Specifications KM-630MAH2a. KM-630MWH Serial #L00001D M20270B 2b. KM-630MWH Serial #M20301E KM-630MRH URC-6F Condenser UnitSpecifications KM-630MAH II. General Information ConstructionKM-630MWH KM-630MRH Controller Board Features of Control Products E Controller BoardController Board SOLID-STATE ControlPage Freeze Cycle Beep every 3 sec. = High Evaporator Temperature 127 FMinute Fill Cycle Harvest CycleControl Products HOS-001A Board Important Water Valve opening is limited to 6 minutes Sequence 1st Cycle2nd Cycle and after with pump drain 2nd Cycle and after with no pump drain For Models with Thermostat Controls and AdjustmentsPage Setting Time Models with Thermostat Checking the Controller Board Models with Mechanical BIN ControlProximity Switch Mechanical BIN ControlExplanation of Operation Troubleshooting Mechanical BIN Control only KM-630MAH KM-630MWH KM-630MRH Wiring Diagrams Page B1 KM-630MRH with auxiliary codes L-0, M-0, M-1 B2 KM-630MRH with auxiliary codes M-2 and after Timing Chart Page 157 Performance DataPressure Drop of Cooling Water Line B1 KM-630MWH Serial #L00001D M20270BB2 KM-630MWH Serial #M20301E 603 Problem Possible Cause Remedy IV. Service Diagnosis 1. no ICE ProductionController Board Problem Possible Cause Remedy Thermistor Evaporator is Frozen UPLOW ICE Production Abnormal ICEOthers Evacuation and Recharge R-404A Removal and Replacement of ComponentsService for Refrigerant Lines Refrigerant RecoveryBrazing Removal and Replacement of Compressor Important Page Removal and Replacement of Expansion Valve Removal and Replacement of DrierRemoval and Replacement of HOT GAS Valve and Line Valve Page Removal and Replacement of Evaporator Important Page Adjustment of Water Regulating Valve WATER-COOLED Model only Page Removal and Replacement of Thermistor Caution Removal and Replacement of FAN Motor Removal and Replacement of Pump Motor Removal and Replacement of Water ValveRemoval and Replacement of Spray Tubes Preparing the Icemaker for Long Storage VI. Cleaning and Maintenance InstructionsPage Cleaning and Sanitizing Procedures Cleaning Procedure Page Sanitizing Procedure Maintenance