Cleveland Range HA-MKGL-60-CC-T, HA-MKGL-100-CC-T, HA-MKGL-60-T, HA-MKGL-80 manual Maintenance

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MAINTENANCE

INSPECTION AND MAINTENANCE CHECKLIST

Cleveland Range equipment requires little preventative maintenance. We do however provide the following chart as a guide line for inspection and maintenance to keep your unit functioning at 100%.

MONTHLY INSPECTION

￿Inspect all switches for damage. Replace rubber boots or switches as required.

￿Check that the automatic dump valve works fully and smoothly and no air leaks are evident.

￿Check that the 3 way regulator shuts off the incoming air and completely vacates the air from the air hose to the metering filling station.

￿Tilt kettle and check for smooth operation in both directions.

￿Inspect gear and worm assembly in gear box for play - tighten Allen screws if required.

￿Inspect gasket material on covers for integrity.

￿Check spring assist covers for tightness to handle and insure spring is holding cover up - adjust if required. Refer to

HINGE ADJUSTMENT INSTRUCTIONS.

￿When kettle is cold check that pressure gauge needle is in the green zone indicating a vacuum in kettle - if venting is required refer to KETTLE VENTING PROCEDURE.

￿Inspect mixer blades for cracks or other damage - replace as required. Refer to NEW SCRAPER BLADE INSTALLATION PROCEDURE.

￿Check quad ring and replace if required. Refer to QUAD RING REPLACEMENT PROCEDURE.

￿Inspect oiler in gear box and fill with oil if required. Refer to OILER FILLING PROCEDURE.

￿Inspect air filter cartridge and replace if required. Refer to AIR FILTER REPLACEMENT PROCEDURE.

SIX MONTH MAINTENANCE

￿Grease trunnion housings in gear box and on outboard bearings.

￿Test pressure relief valve. Refer to PRESSURE RELIEF VALVE TESTING PROCEDURE.

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Contents Cleveland For the User Retain this Manual for Your ReferenceFor your safety Inspection GeneralVentilation Shipping Damage InstructionsGAS CleaningWarranty ElectricalSpecification Drawing Stationary Models 100 GALSpecification Drawing Tilting Models Solid Foot DetailOperating Instructions General Care and Cleaning Cleaning InstructionsStainless Steel Equipment Care and Cleaning Product Valve Scraper BladesAgitator Agitator BushingQuad Ring Agitator Seal Assembly Scraper BladesOperating Controls Pressure Relief Assembly Sight GlassHinge Assembly Item no Description QTYWater Meter Assembly Flush Piston Valve Used Prior to Flush Piston Valve Temperature Sensor Assemblies Includes Parts 5Gearmotor Electrical Assembly Kettle Electrical Components Item ON. Part NO. Description QTYKettle GAS Components GAS Orifice Control BOX Electrical Item on Description Control BOX Water Meter & Chart Recorder Index Side BOX Pneumatics Side BOX Tilt Mechanism Switches Item no Description QTYSocket HD. CAP Screw Maintenance Operating Sequence Heating Kettle Safety Inspection Checklist Safety Thermostat Quad Ring Replacement Procedure AIR Filter Replacement ProcedureNEW Scraper Blade Installation Procedure Lubrication ProcedureBushing Replacement Procedure OIL Filling ProcedureHinge Adjustment Vacuum Leak Test Procedure Repairing Leaks in Steam Jacketed Kettle FittingsKettle Venting Reservoir Fill Procedures Kettle Jacket will Result in Irreversible Damage to UnitPressure Relief Valve Periodic Testing Calibrating ProcedureKettle Jacket Filling & Draining Procedures Recommended Corrosion Inhibitors for Closed SystemsHA Drive Shaft Replacement Procedure Page Field Conversion Instructions Natural Gas to Propane Gas Spare Parts List Part Number Description QuantityAC Inverter Programming Instructions Program Code SummarySTR Wiring Diagram Dual Remote Wiring Diagram Single Remote