OPERATING SEQUENCE - HEATING
STEP | ACTION | RESULT 1 | RESULT 2 | ||
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1. | Close main circuit breaker. | 120 volts is supplied by primary contactor |
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| to kettle On/Off switch and tilt relay |
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| contacts. Power supplied to tilt assembly. |
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2. | On/Off switch on kettle | 120/16 volt transformer supplies | Amber LED is illuminated. | ||
| switched to ON. | power to control boxes. | (Used prior to July 2004) | ||
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3. | Control box. | A/ Requires grounded probe to |
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| function (pin #5). |
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| B/ More that 6 volts at pin #2. Control box | a/ | Green LED illuminates. | |
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| energizes 12 volt DC relay (pin #6). | b/ 12 VDC relay contacts close. | |
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4. | 12 VDC relay contacts | A/ | Blower energizes. | a/ Air switch contacts close. | |
| close. |
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| B/ 120/25 volt transformer energizes. | a/ 25 volts supplied to ignition module. | |||
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| C/ 120 volt supplied to ignition module. |
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5. | Ignition module. | Supplies 120 volts to ignition. | Within 20 seconds ignitor glows red. | ||
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6. | 120 volts turned off to ignitor. | A/ Gas valve is energized. | a/ | Burner ignites. | |
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| B/ | Ignitor becomes sensor. | a/ If temperature drops in | |
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| chamber gas valve is de- |
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| energized within five seconds. |
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| b/ Ignitor will try twice more to | |
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| light before locking out. |
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7. | Temperature reached. | A/ Less than 6 volts at pin #2. | a/ Green LED turns off. | ||
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| Control box | b/ 12 VDC relay contacts open. | |
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| DC relay (pin #6) | c/ | Blower turns off. |
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| d/ 25 volt transformer |
QUICK CHECKS: Potentiometer - Range 0 - 50K, Safety Thermostat - Normally Closed, Thermistor - Range 0 - 100K, Water Level Probe - Must be submerged in water for burners to work
OPERATING SEQUENCE - AGITATOR
1. | On/Off switch closed. | A/ | Three phase contactor closes to | a/ | Indicator light is energized. |
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| supply power to variable speed drive. |
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2. | Start button momentarily depressed. | A/ | Power to agitator motor. | a/ | Motor comes up to speed. |
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3. | Speed control turned up. | A/ | Motor speed increases. |
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OPERATING SEQUENCE - POWER TILT
1. | Turn and hold tilt switch in | A/ Relay 2 is energized. | a/ Tilt motor is energized. | ||
| down position. |
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| Kettle tilts until limit switch is | A/ | Power interrupted to down side | a/ | Relay |
2. | depressed. |
| of tilt switch. | b/ | Motor stops. |
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| Turn and hold tilt switch in up | A/ | Relay 1 is energized. | a/ Tilt motor is energized. |
3.position.
4. | Kettle tilts until limit switch is | A/ Power interrupted to up side of | a/ | Relay |
| depressed. | tilt switch. | b/ | Motor stops. |
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