Cleveland Range HA-MKGL-80-T, HA-MKGL-100-CC-T, HA-MKGL-60-T manual Operating Sequence Heating

Page 31

OPERATING SEQUENCE - HEATING

STEP

ACTION

RESULT 1

RESULT 2

 

 

 

 

 

1.

Close main circuit breaker.

120 volts is supplied by primary contactor

 

 

 

 

to kettle On/Off switch and tilt relay

 

 

 

 

contacts. Power supplied to tilt assembly.

 

 

 

 

 

 

2.

On/Off switch on kettle

120/16 volt transformer supplies

Amber LED is illuminated.

 

switched to ON.

power to control boxes.

(Used prior to July 2004)

 

 

 

 

 

3.

Control box.

A/ Requires grounded probe to

 

 

 

 

 

function (pin #5).

 

 

 

 

 

 

 

 

 

B/ More that 6 volts at pin #2. Control box

a/

Green LED illuminates.

 

 

 

energizes 12 volt DC relay (pin #6).

b/ 12 VDC relay contacts close.

 

 

 

 

 

4.

12 VDC relay contacts

A/

Blower energizes.

a/ Air switch contacts close.

 

close.

 

 

 

 

 

B/ 120/25 volt transformer energizes.

a/ 25 volts supplied to ignition module.

 

 

 

 

 

 

 

 

 

C/ 120 volt supplied to ignition module.

 

 

 

 

 

 

5.

Ignition module.

Supplies 120 volts to ignition.

Within 20 seconds ignitor glows red.

 

 

 

 

 

6.

120 volts turned off to ignitor.

A/ Gas valve is energized.

a/

Burner ignites.

 

 

 

 

 

 

 

B/

Ignitor becomes sensor.

a/ If temperature drops in

 

 

 

 

 

chamber gas valve is de-

 

 

 

 

 

energized within five seconds.

 

 

 

 

b/ Ignitor will try twice more to

 

 

 

 

 

light before locking out.

 

 

 

 

7.

Temperature reached.

A/ Less than 6 volts at pin #2.

a/ Green LED turns off.

 

 

 

Control box de-energizes 12 volt

b/ 12 VDC relay contacts open.

 

 

 

DC relay (pin #6)

c/

Blower turns off.

 

 

 

 

d/ 25 volt transformer de-energizes.

QUICK CHECKS: Potentiometer - Range 0 - 50K, Safety Thermostat - Normally Closed, Thermistor - Range 0 - 100K, Water Level Probe - Must be submerged in water for burners to work

OPERATING SEQUENCE - AGITATOR

1.

On/Off switch closed.

A/

Three phase contactor closes to

a/

Indicator light is energized.

 

 

 

supply power to variable speed drive.

 

 

 

 

 

 

 

 

2.

Start button momentarily depressed.

A/

Power to agitator motor.

a/

Motor comes up to speed.

 

 

 

 

 

 

3.

Speed control turned up.

A/

Motor speed increases.

 

 

 

 

 

 

 

 

OPERATING SEQUENCE - POWER TILT

1.

Turn and hold tilt switch in

A/ Relay 2 is energized.

a/ Tilt motor is energized.

 

down position.

 

 

 

 

 

 

 

 

 

 

 

Kettle tilts until limit switch is

A/

Power interrupted to down side

a/

Relay de-energized.

2.

depressed.

 

of tilt switch.

b/

Motor stops.

 

 

 

 

 

 

Turn and hold tilt switch in up

A/

Relay 1 is energized.

a/ Tilt motor is energized.

3.position.

4.

Kettle tilts until limit switch is

A/ Power interrupted to up side of

a/

Relay de-energized.

 

depressed.

tilt switch.

b/

Motor stops.

 

 

 

 

 

Image 31
Contents Cleveland Retain this Manual for Your Reference For the UserFor your safety Shipping Damage Instructions GeneralVentilation InspectionElectrical CleaningWarranty GAS100 GAL Specification Drawing Stationary ModelsSolid Foot Detail Specification Drawing Tilting ModelsOperating Instructions General Cleaning Instructions Care and CleaningStainless Steel Equipment Care and Cleaning Scraper Blades Product ValveAgitator Bushing AgitatorQuad Ring Scraper Blades Agitator Seal AssemblyOperating Controls Sight Glass Pressure Relief AssemblyItem no Description QTY Hinge AssemblyWater Meter Assembly Flush Piston Valve Used Prior to Includes Parts 5 Flush Piston Valve Temperature Sensor AssembliesGearmotor Electrical Assembly Item ON. Part NO. Description QTY Kettle Electrical ComponentsKettle GAS Components GAS Orifice Control BOX Electrical Item on Description Index Control BOX Water Meter & Chart RecorderSide BOX Pneumatics Item no Description QTY Side BOX Tilt Mechanism SwitchesSocket HD. CAP Screw Maintenance Operating Sequence Heating Kettle Safety Inspection Checklist Safety Thermostat Lubrication Procedure AIR Filter Replacement ProcedureNEW Scraper Blade Installation Procedure Quad Ring Replacement ProcedureOIL Filling Procedure Bushing Replacement ProcedureHinge Adjustment Repairing Leaks in Steam Jacketed Kettle Fittings Vacuum Leak Test ProcedureKettle Venting Kettle Jacket will Result in Irreversible Damage to Unit Reservoir Fill ProceduresCalibrating Procedure Pressure Relief Valve Periodic TestingRecommended Corrosion Inhibitors for Closed Systems Kettle Jacket Filling & Draining ProceduresHA Drive Shaft Replacement Procedure Page Field Conversion Instructions Natural Gas to Propane Gas Part Number Description Quantity Spare Parts ListProgram Code Summary AC Inverter Programming InstructionsSTR Wiring Diagram Dual Remote Wiring Diagram Single Remote