Cleveland Range HA-MKGL-80, HA-MKGL-100-CC, HA-MKGL-60 Kettle Jacket Filling & Draining Procedures

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KETTLE JACKET FILLING & DRAINING PROCEDURES

Under normal circumstances the kettle does not require the draining of all fluid. If the red “low water” light is on, follow the RESERVOIR FILL PROCEDURES in this manual.

If unit must be drained follow the procedures described on the following pages.

WARNING: IMPROPER REFILLING OF

KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT.

Use only a mixture of water and rust inhibitor to refill kettle jacket (see instructions below).

Contact your local water treatment company and purchase rust inhibitor with the specifications described below.

Recommended Corrosion Inhibitors for Closed Systems

DESCRIPTION

Recommended for our units is a blend of SODIUM NITRITE and BORAX for corrosion inhibition of ferrous metals and axoles for copper and copper alloy corrosion protection. Product should be formulated for hot or cold closed recalculating water systems.

Source the chemicals stated above from your local water treatment company. Mix only with water and follow manufactures recommended mixing rate.

DISPOSAL OF INHIBITOR

Do not dispose of chemicals in any system which may discharge into water supplies used for drinking or washing or that could accidentally discharge into such systems, or into stream accessible to animals.

Follow all Federal, State and local codes when disposing of product.

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN

SEVERE ELECTRICAL SHOCK.

DANGER: PRESSURE RELIEF VALVE WILL EXHAUST HIGH

TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: EXTREMELY

HOT SURFACES.

WORK ONLY ON COLD KETTLE.

Pressure

Relief Valve

Access

Panel

Valve

Ring

Drain Plug Location

1.Remove Access Panel at back of main kettle console.

2.Pull pressure relief valve chain to ensure there is no pressure within the kettle jacket.

3.Remove 1/4" copper tubing and reducer bushing.

4.Remove drain plug cap (located underneath the kettle on the right rear). Allow kettle jacket to drain.

5.Replace filler plug and add water until it shows on sight glass. Remove Drain Plug cap and allow water to drain. Repeat until water drains clear.

Refilling Unit (see RESERVOIR FILL PROCEDURES).

WARNING: IMPROPER REFILLING OF

KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT.

DANGER: EXTREMELY

HOT SURFACES.

WORK ONLY ON COLD KETTLE.

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Contents Cleveland Retain this Manual for Your Reference For the UserFor your safety Shipping Damage Instructions GeneralVentilation InspectionElectrical CleaningWarranty GAS100 GAL Specification Drawing Stationary ModelsSolid Foot Detail Specification Drawing Tilting ModelsOperating Instructions General Cleaning Instructions Care and CleaningStainless Steel Equipment Care and Cleaning Scraper Blades Product ValveAgitator Agitator BushingQuad Ring Agitator Seal Assembly Scraper BladesOperating Controls Sight Glass Pressure Relief AssemblyItem no Description QTY Hinge AssemblyWater Meter Assembly Flush Piston Valve Used Prior to Includes Parts 5 Flush Piston Valve Temperature Sensor AssembliesGearmotor Electrical Assembly Item ON. Part NO. Description QTY Kettle Electrical ComponentsKettle GAS Components GAS Orifice Control BOX Electrical Item on Description Index Control BOX Water Meter & Chart RecorderSide BOX Pneumatics Item no Description QTY Side BOX Tilt Mechanism SwitchesSocket HD. CAP Screw Maintenance Operating Sequence Heating Kettle Safety Inspection Checklist Safety Thermostat Lubrication Procedure AIR Filter Replacement ProcedureNEW Scraper Blade Installation Procedure Quad Ring Replacement ProcedureBushing Replacement Procedure OIL Filling ProcedureHinge Adjustment Vacuum Leak Test Procedure Repairing Leaks in Steam Jacketed Kettle Fittings Kettle Venting Kettle Jacket will Result in Irreversible Damage to Unit Reservoir Fill ProceduresCalibrating Procedure Pressure Relief Valve Periodic TestingRecommended Corrosion Inhibitors for Closed Systems Kettle Jacket Filling & Draining ProceduresHA Drive Shaft Replacement Procedure Page Field Conversion Instructions Natural Gas to Propane Gas Part Number Description Quantity Spare Parts ListProgram Code Summary AC Inverter Programming InstructionsSTR Wiring Diagram Dual Remote Wiring Diagram Single Remote